Bobcat Brushcat™ Rotary Cutter Workshop Repair Service Manual – 6900883

This workshop repair service manual PDF download for the 60 Inch, 72 Inch & 90 Inch Bobcat Brushcat™ Rotary Cutter has been prepared as an aid to improve the quality of repairs by giving the serviceman an accurate understanding of the product and by showing him the correct way to perform repairs and make judgements. Make sure you understand the contents of this manual and use it to fully at every opportunity.

APPLICABLE MODELS :

Brushcat™ Rotary Cutter
60 Inch, 72 Inch & 90 Inch

60 Inch – S/N: 467002282 & Above
60 Inch – S/N: 467200101 & Above
60 Inch – S/N: A01900101 & Above
60 Inch HF – S/N: A01A00101 & Above
72 Inch – S/N: A00800101 & Above
72 Inch HF – S/N: A01B00101 & Above
72 Inch X – S/N: A01C00101 & Above
90 Inch – S/N: 467100101 & Above

TABLE OF CONTENTS :

MAINTENANCE SAFETY
ALPHABETICAL INDEX
CONTENTS
SAFETY & MAINTENANCE
HYDRAULIC SYSTEM
MAIN FRAME
SPECIFICATIONS
SERVICE MANUAL REVISION

MANUAL SPECIFICATION :

File Format : PDF
Language : English
Printable : Yes
Searchable : Yes
Bookmarked : Yes
P/N : 6900883 (7-09)
Total Pages : 288

This Service / Repair / Workshop Manual PDF Download contains specs, diagrams, actual real photo illustrations, and schemes. In addition to space savings, nice thing about having completly searcheble PDF files instead of a hard-printed manual is that you can use the Search feature in your PDF reader software (Adobe Acrobat) to find just what your looking for and just print out the exact pages you need or all manual easily. This is the same manual your local dealer will use when doing a repair. This is a must for the Do-It-Yourselfer! Saving Yourself $$$$$$ In Service Repair And Maintenance Costs !!!!

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MAINTENANCE SAFETY
ALPHABETICAL INDEX
CONTENTS
SERIAL NUMBER LOCATIONS
Brushcat Rotary Cutter Serial Number (S/N: 467002282 & Above, 467200101 & Above and 467100101 & Above)
Brushcat Rotary Cutter Serial Number (SN A00800101 & Above, A01900101 & Above, A01A00101 & Above, A01B00101 & Above And A01C00101 & Above)
DELIVERY REPORT
BRUSHCAT ROTARY CUTTER IDENTIFICATION
60 Inch (S/N: 46700282 & Above And 467200101 & Above) And 90 Inch (S/N: 467100101 & Above)
60 Inch (S/N: A01900101 & Above And A01A00101 & Above) 72 Inch (S/N: A00800101 & Above, A01B00101 & Above and A01C00101 & Above)
60 Inch (S/N: A01900101 & Above And A01A00101 & Above) 72 Inch (S/N: A00800101 & Above, A01B00101 & Above and A01C00101 & Above)

SAFETY & MAINTENANCE
TROUBLESHOOTING
INSPECTION
Hand Lever Bob-Tach Inspection
Power Bob-Tach Inspection
Rotary Cutter Inspection
Daily Inspection
Checking The Mechanical Linkage And The Blade Shut-Off Device
BRUSHCAT ROTARY CUTTER SERVICE
Cleaning The Rotary Cutter (S/N: 467002282 & Above, 467200101 & Above And 467100101 & Above)
Cleaning The Rotary Cutter (S/N: A01900101 & Above, A01A00101 & Above, A00800101 & Above, A01B00101 & Above And A01C00101 & Above)
Blade Removal And Installation
Chain Shield Removal And Installation
LUBRICATION
Lubrication Points (60 Inch Rotary Cutter) (S/N: 467002282 & Above And 467200101 & Above)
Lubrication Points (90 Inch Rotary Cutter) (S/N: 467100101 & Above)
Lubrication Points (60 Inch Rotary Cutter S/N: A01900101 & Above, A01A00101 & Above And 72 Inch Rotary Cutter S/N: A00800101 & Above, A01800101 & Above And A01C00101 & Above)

HYDRAULIC SYSTEM
HYDRAULIC FLOW INFORMATION
60 Inch Rotary Cutter (S/N: 467200101 & Above)
60 Inch Rotary Cutter (S/N: 467002282 & Above)
60 Inch Rotary Cutter (S/N: A01900101 & Above) and 72 Inch Rotary Cutter (S/N: A00800101 & Above):
60HF Inch Rotary Cutter (S/N: A01A00101 & Above) and 72HF Inch Rotary Cutter (S/N: A01B00101 & Above):
72X Inch Rotary Cutter (S/N: A01C00101 & Above):
90 Inch Rotary Cutter (S/N: 467100101 & Above)
HYDRAULIC MOTOR (S/N: 467002282 & ABOVE, 467200101 & ABOVE AND 467100101 & ABOVE)
Removal And Installation
Parts Identification
Disassembly And Assembly
Inspection
Timing the Hydraulic Motor
HYDRAULIC MOTOR (S/N: A01900101 & ABOVE, A01A00101 & ABOVE, A00800101 & ABOVE AND A01B00101 & ABOVE)
Removal And Installation
Parts Identification
Disassembly And Assembly
Inspection
Timing the Hydraulic Motor
HYDRAULIC MOTOR (S/N: A01C00101 & ABOVE)
Removal And Installation
Parts Identification
Disassembly
Inspection
Assembly
Timing The Hydraulic Motor
HYDRAULIC CONTROL VALVE (S/N: 467200101 & ABOVE, 467002282 & ABOVE AND 467100101 & ABOVE)
Removal And Installation
Parts Identification 60 Inch
Disassembly 60 Inch
Assembly 60 Inch
Parts Identification 90 Inch
Disassembly 90 Inch
Assembly 90 Inch
HYDRAULIC CONTROL VALVE (S/N: a00800101 & ABOVE, A01900101 & ABOVE, a01a00101 & ABOVE AND A01b00101 & ABOVE)
Removal And Installation (60 and 72 Inch)
Parts Identification (60 and 72 Inch)
Disassembly (60 and 72 Inch)
Assembly (60 and 72 Inch)
HYDRAULIC CONTROL VALVE (S/N: A01C00101 & ABOVE)
Removal And Installation (72 Inch)
HYDRAULIC CONTROL VALVE (S/N: A01C00101 & ABOVE)
Parts Identification (72 Inch)
Disassembly (72 Inch)
Assembly (72 Inch)
RELIEF VALVE (S/N: 467200101 & AB0VE, 467002282 & ABOVE AND 467100101 & ABOVE)
Description
Adjustment Procedure
RELIEF VALVE (S/N: A00800101 & ABOVE, A01900101 & ABOVE, A01A00101 & ABOVE, A01B00101& ABOVE AND A01C00101 & ABOVE)
Description
Testing
AUXILIARY HYDRAULIC PRESSURE GAUGE
Description

MAIN FRAME
BLADE
Removal And Installation
CHAIN SHIELD
Removal And Installation
ROD (S/N: 467002282 & ABOVE, 467200101 & ABOVE AND 467100101 & ABOVE)
Removal
Installation
MOUNT (S/N: 467002282 & ABOVE, 467200101 & ABOVE AND 467100101 & ABOVE)
Removal And Installation
MOUNTing FRAME (S/N: A01900101 & ABOVE, A00800101 & ABOVE, A00800101 & ABOVE, a01B00101 & ABOVE AND A01C00101 & ABOVE)
Removal
Installation
Link Removal
Link Installation
ROLLER
Removal And Installation
Bearing Removal And Installation
ADJUSTING THE COVER LATCH (S/N: 467002282 & ABOVE, 467200101 & ABOVE AND 467100101 & ABOVE)
POWER TAKE OFF SHAFT
Removal And Installation (Early Models)
Disassembly And Assembly (Early Models)
Removal And Installation (Later Models)
GEARBOX 60 INCH (S/N: 46702282 & ABOVE AND 467200101 & ABOVE)
Removal
Installation
GEARBOX 60 INCH (S/N: 46702282 & ABOVE AND 467200101 & ABOVE) (CONT’D)
Parts Identification
Inspection
Disassembly
Assembly
GEARBOX 60 AND 72 INCH (S/N: A01900101 & ABOVE, A01A00101 & ABOVE, A00800101 & ABOVE, A01B00101 & ABOVE AND A01C00101 & ABOVE)
Removal
Installation
Parts Identification
Inspection
Disassembly
Assembly
GEARBOX 90 INCH
Removal
Installation
Parts Identification Single Output
Inspection Single Output
Disassembly Single Output
Assembly Single Output
Parts Identification Dual Output
Inspection Dual Output
Disassembly Dual Output
Assembly Dual Output
SPRING CYLINDER (S/N: A00800101 & ABOVE, A01900101 & ABOVE, A01A00101 & ABOVE, A01B00101 & ABOVE AND A01C00101 & ABOVE)
Removal And Installation
Disassembly
Assembly

SPECIFICATIONS
SPECIFICATIONS
60 Inch Brushcat (S/N: 467002282 & Above And 467200101 & Above)
60 Inch Brushcat (S/N: A00800101 & Above And A01A00101 & Above)
72 Inch Brushcat (S/N: A00800101 & Above, A01B00101 & Above And A01C00101 & Above)
90 Inch Brushcat (S/N: 467100101 & Above)
GLOSSARY OF HYDRAULIC SYMBOLS FOR ATTACHMENTS
HYDRAULIC SCHEMATIC
60 Inch (S/N: 467002101 & Above)
60 Inch (S/N: 467002282 & Above) & 90 Inch (S/N: 467100101 & Above)
60 Inch (S/N: A01900101 & Above, A01A00101 & Above) & 72 Inch (S/N: A00800101 & Above, A01B00101 & Above And A01C00101 & Above)

SERVICE MANUAL REVISION
Revision No: Brushcat Rotary Cutter – 1
Revision No: Brushcat Rotary Cutter – 2
Revision No: Brushcat Rotary Cutter – 3
Revision No: Brushcat Rotary Cutter – 4

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