Bobcat 1213 Feller Buncher Workshop Repair Service Manual – 6570156

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This workshop repair service manual PDF download for the 1213 Bobcat Feller Buncher has been prepared as an aid to improve the quality of repairs by giving the serviceman an accurate understanding of the product and by showing him the correct way to perform repairs and make judgements. Make sure you understand the contents of this manual and use it to fully at every opportunity.

APPLICABLE MODELS :

Bobcat Feller Buncher 1213

TABLE OF CONTENTS :

SAFETY INSTRUCTIONS
FIRE PREVENTION
SERIAL NUMBER LOCATIONS
DELIVERY REPORT
FELLER BUNCHER IDENTIFICATION
PREVENTIVE MAINTENANCE
HYDRAULIC SYSTEM
HYDROSTATIC SYSTEM
DRIVE SYSTEM
MAIN FRAME
ELECTRICAL SYSTEM
ENGINE SERVICE
TECHNICAL DATA

MANUAL SPECIFICATION :

File Format : PDF
Language : English
Printable : Yes
Searchable : Yes
Bookmarked : Yes
P/N : 6570156 (6-85)-5C
Total Pages : 282

This Bobcat Service / Repair / Workshop Manual PDF Download contains specs, diagrams, actual real photo illustrations, and schemes. In addition to space savings, nice thing about having completly searcheble PDF files instead of a hard-printed manual is that you can use the Search feature in your PDF reader software (Adobe Acrobat) to find just what your looking for and just print out the exact pages you need or all manual easily. This is the same manual your local dealer will use when doing a repair. This is a must for the Do-It-Yourselfer! Saving Yourself $$$$$$ In Service Repair And Maintenance Costs !!!!

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MAINTENANCE SAFETY
CONTENTS
FOREWORD
SAFETY INSTRUCTIONS
Safety Is Your Responsibility
Before You Operate The Bobcat Loader
Safe Operation Needs A Qualified Operator
FIRE PREVENTION
SERIAL NUMBER LOCATIONS
Feller Buncher Serial Number
Engine Serial Number
DELIVERY REPORT
FELLER BUNCHER IDENTIFICATION

PREVENTIVE MAINTENANCE
SERVICE SCHEDULE
LIFTING AND BLOCKING THE FELLER BUNCHER
Procedure
TRANSPORTING THE FELLER BUNCHER
Procedure
LIFT ARM STOP
Procedure
OPERATOR CAB
Raising The Operator Cab
Lowering The Operator Cab
REAR DOOR
Door Latch Adjustment
AIR CLEANER SERVICE
Filter Element Replacement
FUEL SYSTEM
Filling The Fuel Tank
Removing Water From Fuel Filter
ENGINE OIL AND FILTER
Procedure
COOLING SYSTEM
Coolant Level
Cooling System Maintenance
Coolant Replacement
ELECTRICAL SYSTEM
Description
Battery Disconnect Switch
Electrical System Maintenance
Using An Extra Battery (Jump Starting)
COLD TEMPERATURE STARTING
Procedure
Warming The Hydrostatic Transmission
HYDRAULIC / HYDROSTATIC SYSTEM
Checking And Adding Fluid
Hydraulic Filter Replacement
Hydrostatic Filter Replacement
SPARK SRRESTOR MUFFLER
Cleaning Spark Arrestor Muffler
FINAL DRIVE TRANSMISSION
Chaincase Fluid Level
Wheel End Chaincases
TIRE MAINTENANCE
Tire Rotation
Tire Pressure
Tire Installation On Rims
Wheel Nuts
FELLER BUNCHER LUBRICATION
Procedure
Pump Drive Coupler
PARKING BRAKE ADJUSTMENT
Procedure
FOOT PEDAL AREA
Cleaning
PIVOT PINS
Procedure
REMOTE START SWITCH
Procedure
TRACKS
Installation And Removal
Adjustments

HYDRAULIC SYSTEM
HYDRAULIC / HYDROSTATIC SCHEMATICS
TROUBLESHOOTING
HYDRAULIC SYSTEM INFORMATION
Flare Connections
Straight Thread O-Ring Fitting
Tubelines And Hoses
LIFT CYLINDER
Checking The Lift Cylinder(s)
Removal And Installation
TILT CYLINDER
Checking The Tilt Cylinder(s)
Removal And Installation
REAR LEVELING CYLINDER
Checking The Rear Leveling Cylinder(s)
Removal And Installation
HYDRAULIC CYLINDER REPAIR
Disassembly
Assembly
HYDRAULIC VALVE MAIN RELIEF
Checking The Main Relief Valve (Front Control Valve)
Checking The Main Relief Valve (Rear Control Valve)
FRONT HYDRAULIC VALVE
Removal And Installation
240 PSI By-Pass Valve
Shear Spool Electric Solenoid
Disassembly And Assembly
Lift Section Anti-Cavitation Valve
Lift Section Port Relief
Tilt Section Anti-Cavitation Valve
Lift Section Orifice
Load Check Valves
REAR HYDRAULIC VALVE
Removal And Installation
Disassembly And Assembly
HYDRAULIC PUMP
Checking The Output Of The Hydraulic Pump
Removal And Installation
Disassembly And Assembly
Inspection
HYDRAULIC FLUID FILTER HOUSING
Removal And Installation
180 PSI By-Pass Valve
72 PSI By-Pass Valve
REAR CYLINDER LOCK VALVE
Removal And Installation
Disassembly And Assembly
HYDRAULIC RESERVOIR & PORT BLOCK
Removal And Installation
HYDRAULIC CONTROL PEDALS
Removal And Installation
Adjustment
PEDAL LOCK LINKAGE
Adjustment

HYDROSTATIC SYSTEM
TROUBLESHOOTING
HYDROSTATIC SYSTEM INFORMATION
High Pressure Relief Replenishing Valves Function
FRONT & SIDE PANELS
Removal And Installation
STEERING LEVERS
Removal And Installation
Centering Mechanism
Neutral Adjustment
SERVO CONTROL
Removal And Installation
Disassembly And Assembly
PINTLE LEVER ARMS
Removal And Installation
HYDROSTATIC MOTOR
Removal And Installation
Disassembly And Assembly
Inspection
Timing The Hydrostatic Motor
HYDROSTATIC PUMPS
Checking The High Pressure Relief Replenishing Valve
Checking Charge Pressure
Removal And Installation
Disassembly And Assembly
Rear Pump
Front Pump
Inspection
Tow Valves
HYDROSTATIC FLUID FILTER
Removal And Installation
Filter By-Pass Valve

DRIVE SYSTEM
PARKING BRAKE
Adjustment
Removal And Installation
Blocks And Pucks
FINAL DRIVE AXLE SEAL & WEAR RING
Removal And Installation
CHAINCASE AXLE SEAL & WEAR RING
Removal And Installation
FRONT AND REAR FINAL DRIVE CHAINS
Front Final Drive Chains Removal And Installation
Rear Final Drive Chains Removal And Installation
FINAL DRIVE AXLES
Removal And Installation
Front Final Drive Chaincase Only
Rear Final Drive Axle Installation
Front Final Drive Axles Installation
FINAL DRIVE CHAINCASE
Front Final Drive Chaincase Removal And Installation
Rear Final Drive Chaincase Removal And Installation
Pivot Bearing Sleeve Removal And Installation
MAIN FRAME CHAINCASE
Axles And Bearings Removal And Installation
Drive Chain(s) Removal And Installation
REDUCTION GEARCASE
Removal And Installation
Checking Reduction Gearcase
Disassembly And Assembly
Installation
Reduction Gearcase Seal

MAIN FRAME
OPERATOR CAB
Removal And Installation
OPERATOR CAB GAS CYLINDERS
Removal And Installation
FRONT DOOR GAS CYLINDER
Removal And Installation
SEAT BAR
Removal And Installation
SEAT BAR SYSTEM
Seat Bar Inspection
Seat Bar Maintenance
REAR DOOR
Removal And Installation
LIFT ARMS
Removal And Installation
TREE SHEAR
Removal And Installation
TREE SHEAR HYDRAULIC CYLINDERS
Gathering & Accumulator Arm Cylinders Removal And Installation
Shear Blade Hydraulic Cylinder Removal And Installation
SHEAR BLADES
Removal And Installation
FUEL TANK
Removal And Installation
Fuel Tank Sender Switch

ELECTRICAL SYSTEM
ELECTRICAL SCHEMATICS
ELECTRICAL SYSTEM INFORMATION
Description
TROUBLESHOOTING
SEALED ELECTRICAL TERMINAL
Removal And Installation
BATTERY
Checking The Battery
Removal And Installation
STEERING LEVERS ELECTRICAL SWITCHES
Removal And Installation
ALTERNATOR
Alternator Belt Adjustment
Checking Alternator Wire Harness
Checking Alternator Output
Checking Alternator Regulator
Removal And Installation
Disassembly And Assembly
STARTER
Checking The Starter
Removal And Installation
Disassembly And Assembly
Cleaning And Inspection
Replacing The Brushes
OPERATOR CAB HARNESS
Removal And Installation
CHASSIS HARNESS
Removal And Installation
ENGINE HARNESS
Removal And Installation

ENGINE SERVICE
TROUBLESHOOTING
VALVE CLEARANCE
Adjustment
ENGINE COMPRESSION
Checking
FUEL FILTER
Water Trap
Fuel Filter Element
REMOVING AIR FROM FUEL SYSTEM
Procedure
FUEL INJECTION PUMP
Removal And Installation
ENGINE TIMING TO INJECTION PUMP
Procedure
FUEL INJECTOR NOZZLES
Removal And Installation
Checking
GLOW PLUGS
Removal And Installation
ENGINE
Removal And Installation
RADIATOR
Removal And Installation
OIL COOLER
Removal And Installation
ENGINE MUFFLER
Removal And Installation
ENGINE FLYWHEEL & U-JOINT
Removal And Installation
Flywheel Ring Gear
ENGINE BLOWER HOUSING
Removal And Installation
ENGINE MOUNTS
Removal And Installation
CYLINDER HEAD
Removal And Installation
Cylinder Head Surface Alignment
Exhaust Manifold
VALVES
Removal And Installation
Reconditioning The Valve And Valve Seats
Valve Seat Insert
Valve Springs
Valve Guides
ROCKER ARMS
Disassembly And Assembly
Push Rods
PISTON AND CONNECTING ROD
Removal
Disassembly
Inspection
Assembly
Installation
CYLINDER LINERS
Removal
Installation
MAIN BEARINGS
Removal
Installation
Crankshaft End Play
CRANKSHAFT
Removal
Checking Tuffriding (Soft Nitriding) Coating
Checking
Crankshaft Ger
Removal And Installation
Installation
TIMING CASE COVER SEAL
Removal And Installation
TIMING CASE COVER
Removal And Installation
IDLER GEAR AND HUB
Removal And Installation
Checking
FUEL INJECTION PUMP IDLER GEAR
Removal And Installation
Bearing Installation
CAMSHAFT GEAR
Removal And Installation
TIMING CASE
Removal And Installation
CAMSHAFT
Removal And Installation
Checking
Camshaft Bearings
Tappets
Installation
OIL PAN
Removal
Installation
OIL PUMP
Removal And Installation
Checking
Gear Replacement
Oil Pump Relief Valve
Rotor Replacement
WATER PUMP
Removal And Installation
Disassembly
Assembly
THERMOSTAT
Removal And Installation
Inspection
WATER JACKET TUBE
Removal And Installation

TECHNICAL DATA
SPECIFICATIONS
ENGINE
FELLER BUNCHER HYDRAULICS
ELECTRICAL
DRIVE SYSTEM
CAPACITIES
TIRES
ENGINE SPECIFICATIONS
Cylinder Head
Valve, Valve Guide & Seat Inserts
Valve Springs
Rocker Arm
Tappets
Piston, Pin & Rings
Connecting Rod & Bearing
Cylinder Liners
Camshaft
Crankshaft
Idler Gear
Oil Pump
Engine Torque
HYDRAULIC / HYDROSTATIC FLUID
STANDARD TORQUE SPECIFICATIONS FOR BOLTS
DECIMAL AND MILLIMETER EQUIVALENTS
U.S. TO METRIC CONVERSION

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