Bobcat 316 Excavator Repair Service Manual – 6902285

(S/N: 522811001 & Above – S/N: 522911001 & Above)
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This workshop repair service manual PDF download for the 316 Bobcat Mini Hydraulic Excavator has been prepared as an aid to improve the quality of repairs by giving the serviceman an accurate understanding of the product and by showing him the correct way to perform repairs and make judgements. Make sure you understand the contents of this manual and use it to fully at every opportunity.

APPLICABLE MODELS :

Bobcat Excavator 316
S/N: 522811001 & Above
S/N: 522911001 & Above

TABLE OF CONTENTS :

FOREWORD
SAFETY INSTRUCTIONS
SERIAL NUMBER LOCATIONS
IDENTIFICATION AND MACHINE SIGNS (DECALS)
SAFETY AND MAINTENANCE
HYDRAULIC SYSTEM
UNDERCARRIAGE
UPPERSTRUCTURE & SWING SECTION
ELECTRICAL SYSTEM
ENGINE SERVICE
SPECIFICATIONS
SERVICE MANUAL REVISION

MANUAL SPECIFICATION :

File Format : PDF
Language : English
Printable : Yes
Searchable : Yes
Bookmarked : Yes
P/N : 6902285 (2-06)
Total Pages : 481

This service repair workshop manual PDF download contains specs, diagrams, actual real photo illustrations, and schemes. In addition to space savings, nice thing about having completly searcheble PDF files instead of a hard-printed manual is that you can use the Search feature in your PDF reader software (Adobe Acrobat) to find just what your looking for and just print out the exact pages you need or all manual easily. This is the same manual your local dealer will use when doing a repair. This is a must for the Do-It-Yourselfer! Saving Yourself $$$$$$ In Service Repair And Maintenance Costs !!!!

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MAINTENANCE SAFETY
ALPHABETICAL INDEX
CONTENTS
FOREWORD
SAFETY INSTRUCTIONS
Fire Prevention
SERIAL NUMBER LOCATIONS
EXCAVATOR SERIAL NUMBER
ENGINE SERIAL NUMBER
IDENTIFICATION AND MACHINE SIGNS (DECALS)

SAFETY AND MAINTENANCE
LIFTING THE EXCAVATOR
Procedure
UPPERSTRUCTURE SLEW LOCK
Operation
TRANSPORTING THE EXCAVATOR
Loading Onto Transport Vehicle
ENGINE COVER
Opening the Engine Cover
Closing the Engine Cover
SERVICE SCHEDULE
Chart
AIR CLEANER
Daily Check
Dust Cup
Replacing The Filter
COOLING SYSTEM
Cleaning The Cooling System
Checking Coolant Level
Replacing The Coolant
FUEL SYSTEM
Fuel Specifications
Filling The Fuel Tank
Removing Water From The Fuel System
Replacing The Fuel Filter
Draining The Fuel Tank
Removing Air From The Fuel System
ENGINE LUBRICATION SYSTEM
Checking Engine Oil
Replacing Oil And Filter
HYDRAULIC SYSTEM
Checking And Adding Fluid
Replacing The Hydraulic Filter
Replacing The Hydraulic Fluid
LUBRICATING THE EXCAVATOR
Lubrication Locations
TRAVEL MOTOR
Checking And Adding Oil
Replacing Oil
ALTERNATOR BELT
Adjusting The Alternator Belt
SPARK ARRESTOR MUFFLER
BLADE EXTENSION
Installing And Removing

HYDRAULIC SYSTEM
HYDRAULIC/HYDROSTATIC SCHEMATICS
HYDRAULIC SYSTEM INFORMATION
Troubleshooting Chart
BOOM CYLINDER
Checking The Boom Cylinder
Removal and Installation
Parts Identification
Disassembly
Assembly
ARM CYLINDER
Checking The Arm Cylinder
Removal and Installation
Parts Identification
Disassembly
Assembly
BOOM SWING CYLINDER
Checking The Boom Swing Cylinder
Removal and Installation
Parts Identification
Disassembly
Assembly
BUCKET CYLINDER
Checking The Bucket Cylinder
Removal and Installation
Parts Identification
Disassembly
Assembly
BLADE CYLINDER
Checking The Blade Cylinder
Removal and Installation
Parts Identification
Disassembly
Assembly
TRACK FRAME EXPANSION CYLINDER
Checking The Track Frame Expansion Cylinder
Removal And Installation
Parts Identification
Disassembly
Assembly
MAIN RELIEF VALVES
Testing And Adjusting The Main Relief Valves
PORT RELIEF VALVES
Testing And Adjusting The Port Relief Valves
HYDRAULIC CONTROL VALVE
Removal And Installation
Identification
Disassembly And Assembly
P1 And P2 Section
Boom And Arm Section
Upperstructure Slew Section
Boom Swing Section
Left Travel And Blade Section
Right Travel And Bucket Section
HYDRAULIC PUMP
Description
Testing
Removal And Installation
Parts Identification
Disassembly
Assembly
TRACK FRAME EXPANSION VALVE
Removal And Installation
Disassembly And Assembly
TRAVEL MOTOR
Removal And Installation
Parts Identification
SWIVEL JOINT
Removal And Installation
Parts Identification
Disassembly
Assembly
SWING MOTOR
Removal And Installation
Parts Identification
Disassembly
Assembly
HYDRAULIC FILTER MOUNT
Removal And Installation
HYDRAULIC RESERVOIR
Removal And Installation
STANDARD HYDRAULIC CONTROL CHANGE
Standard To ISO Control Pattern
ISO HYDRAULIC CONTROL CHANGE
ISO To Standard Control Pattern
AUXILIARY HYDRAULIC CONTROL VALVE
Removal And Installation
Disassembly And Assembly

UNDERCARRIAGE
BLADE
Extention Installing And Removing
Blade Removal And Installation
TRACKS
Track Lug Height
Adjustment
Removal And Installation
TRACK FRAME
Disassembly And Assembly
Removal And Installation Of Expandable Track Frame
Drive Sprocket Removal And Installation
TRACK DAMAGE IDENTIFICATION
Cutting Of Steel Cords
Abrasion Of Embedded Metals
Separation Of Embedded Metals
Separation Of Embedded Metals Due To Corrosion
Cuts On The Lug Side Rubber
Cracks On The Lug Side Rubber Due To Fatigue
Lug Abrasion
Cracks And Cuts On The Lug Side Rubber
Abrasion Of The Track Roller Side
Cuts On The Edges Of Track Roller Side
TRACK IDLER
Parts Identification
Disassembly
Assembly
TRACK ROLLER
Parts Identification
Disassembly
Assembly
SWING CIRCLE GEAR
Removal
Installation

UPPERSTRUCTURE & SWING SECTION
UPPERSTRUCTURE
Removal And Installation
CANOPY
Removal And Installation
SEAT AND SEAT MOUNT
Removal And Installation
CONTROL LOCKOUT
Removal And Installation
ENGINE SPEED CONTROL
Removal And Installation
BLADE CONTROL
Removal And Installation
BLADE CONTROL
UPPERSTRUCTURE SLEW LOCK
Removal And Installation
RIGHT PEDAL AND LINKAGE
Pedal Removal And Installation
TRAVEL CONTROLS
Removal And Installation
LEFT PEDAL AND LINKAGE
Pedal Removal And Installation
Disassembly And Assembly
CONTROL LEVERS AND LINKAGE
Inspection And Maintenance
Removal And Installation
FUEL TANK
Removal And Installation
HORN
Removal And Installation
SWING FRAME
Removal And Installation
Bushing Replacement
BOOM
Removal And Installation
Boom Bushing Removal And Installation
ARM
Removal And Installation
Arm To Boom Bushing Removal And Installation
Arm To Bucket And Bucket Link Bushing Removal And Installation
BUCKET
Removal
Installation
BUCKET LINK
Removal And Installation
Bucket Link Bushing Removal And Installation
UPPERSTRUCTURE COVERS
Left Upperstructure Cover Removal And Installation
Left Upperstructure Cover Disassembly and Assembly
Right Upperstructure Cover Removal And Installation
Right Upperstructure Cover Disassembly and Assembly
CONSOLE COVERS
Left Console Cover Removal And Installation
Right Console Cover Removal And Installation
ENGINE COVER
Removal And Installation
REAR BUMPER
Removal And Installation

ELECTRICAL SYSTEM
ELECTRICAL SCHEMATICS
ELECTRICAL SYSTEM INFORMATION
Troubleshooting Chart
Description
Fuses
Fuse Identification
BATTERY
Servicing
Using A Booster Battery (Jump Starting)
Removal And Installation
ALTERNATOR
Adjusting The Alternator Belt
Removal And Installation
Parts Identification
Disassembly And Assembly
STARTER
Removal And Installation
LIGHT
Removal And Installation
Disassembly And Assembly
INSTRUMENT PANEL
Removal And Installation
Disassembly And Assembly
VOLTAGE REGULATOR
Removal And Installation
HORN SWITCH
Removal And Installation
KEY SWITCH
Removal And Installation

ENGINE SERVICE
TROUBLESHOOTING
Chart
SPARK ARRESTOR MUFFLER
Removal And Installation
AIR CLEANER
Removal And Installation
RADIATOR
Removal And Installation
ENGINE COMPONENTS AND TESTING
Valve Clearance Adjustment
Engine Compression Test Procedure
Fuel Shut-Off Solenoid Removal And Installation
Fuel Shut-Off Timer Removal And Installation
Fuel Injection Pump Check
Fuel Injection Pump Removal and Installation
Fuel Injection Pump Timing
Fuel Injector Removal And Installation
Fuel Injector Checking
Glow Plug Removal And Installation
Glow Plug Checking
ENGINE
Removal And Installation
ENGINE FLYWHEEL
Removal And Installation
Hydraulic Pump Coupler
Flywheel Ring Gear
RECONDITIONING THE ENGINE
Cylinder Head Removal And Installation
Cylinder Head Disassembly And Assembly
Cylinder Head Servicing
Cylinder Head Top Clearance
Valve Guide Checking, Removal and Installation
Valve And Valve Seat Reconditioning
Valve Spring
Rocker Arm And Shaft, Checking
Timing Gearcase Cover Removal And Installation
Idler Gear And Camshaft Removal And Installation
Idler Gear and Shaft, Servicing
Timing Gears Checking Backlash
Fuel Camshaft Removal And Installation
Fuel Camshaft Governor
Crankshaft Gear Removal And Installation
Oil Pump Removal And Installation
Oil Pump, Service
Engine Oil Pressure, Checking
Relief Valve
Piston And Connecting Rod Removal And Installation
Piston And Connecting Rod, Servicing
Connecting Rod Alignment
Crankshaft And Bearings Removal And Installation
Crankshaft And Bearings, Servicing
Cylinder Bore, Checking
Water Pump Removal And Installation
Water Pump Disassembly And Assembly

SPECIFICATIONS
EXCAVATOR SPECIFICATIONS
Machine Dimensions
Performance
Engine
Controls
Drive System
Hydraulic System
Electrical
ENGINE SPECIFICATIONS
Engine
Fuel Injector Nozzles
Fuel Injection Pump
Cylinder Head
Valves
Valve Springs
Rocker Arms
Camshaft
Cylinders
Piston Rings
Pistons
Crankshaft
Oil Pump
Thermostat
Engine Bolt Torque
Re-Grinding The Crankshaft
TORQUE SPECIFICATIONS FOR BOLTS
Torque For General SAE Bolts
Torque For General Metric Bolts
HYDRAULIC CONNECTION SPECIFICATIONS
Not Available At Time Of Print
HYDRAULIC FLUID SPECIFICATIONS
Specifications
FUEL, COOLANT AND LUBRICANTS
Chart
CONVERSIONS
Decimal And Millimeter Equivalents
U.S. To Metric Conversion

SERVICE MANUAL REVISION
316-1
316-2
316-3
316-4
316-5
316-6

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