Bobcat CT440, CT445, CT450 Compact Tractor Service Manual – 6987079 (12-09)

(S/N: ABHE11001 & Above – S/N: ABHL11001 & Above – S/N: ABHM11001 & Above – S/N: AKB911001 & Above – S/N: AKBP11001 & Above)
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This workshop repair service manual PDF download for the CT440, CT445 & CT450 Bobcat Compact Tractor has been prepared as an aid to improve the quality of repairs by giving the serviceman an accurate understanding of the product and by showing him the correct way to perform repairs and make judgements. Make sure you understand the contents of this manual and use it to fully at every opportunity.

APPLICABLE MODELS :

Bobcat Tractor CT440 / CT445 / CT450
HST – S/N: ABHE11001 & Above
HST – S/N: ABHL11001 & Above
HST – S/N: ABHM11001 & Above
SST – S/N: AKB911001 & Above
SST – S/N: AKBP11001 & Above

TABLE OF CONTENTS :

FOREWORD
SAFETY INSTRUCTIONS
FIRE PREVENTION
SERIAL NUMBER LOCATIONS
DELIVERY REPORT
COMPACT TRACTOR IDENTIFICATION
COMPACT TRACTOR IDENTIFICATION (WITH OPTIONAL LOADER AND REAR BALLAST)
COMPACT TRACTOR IDENTIFICATION (WITH OPTIONAL THREEPOINT IMPLEMENT AND FRONT BALLAST)
COMPACT TRACTOR IDENTIFICATION (WITH OPTIONAL CAB)
SAFETY AND MAINTENANCE
HYDRAULIC SYSTEM
HYDROSTATIC SYSTEM
DRIVE SYSTEM
MAINFRAME
ELECTRICAL SYSTEM
ENGINE SERVICE
SPECIFICATIONS
SERVICE MANUAL REVISION

MANUAL SPECIFICATION :

File Format : PDF
Language : English
Printable : Yes
Searchable : Yes
Bookmarked : Yes
P/N : 6987079 (12-09)
Total Pages : 1199

This Bobcat manual PDF download contains specs, diagrams, actual real photo illustrations, and schemes. In addition to space savings, nice thing about having completly searcheble PDF files instead of a hard-printed manual is that you can use the Search feature in your PDF reader software (Adobe Acrobat) to find just what your looking for and just print out the exact pages you need or all manual easily. This is the same manual your local dealer will use when doing a repair. This is a must for the Do-It-Yourselfer! Saving Yourself $$$$$$ In Service Repair And Maintenance Costs !!!!

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MAINTENANCE SAFETY
ALPHABETICAL INDEX
CONTENTS
FOREWORD
SAFETY INSTRUCTIONS
Use Safety Rules
Safety Rules For Power Take-Off (PTO) Driven Implements
Compact Tractor Requirements and Capabilities
FIRE PREVENTION
Maintenance
Operation
Electrical
Hydraulic System
Fueling
Starting
Spark Arrestor Exhaust System
Welding And Grinding
Fire Extinguishers
SERIAL NUMBER LOCATIONS
Compact Tractor Serial Number
Engine Serial Number
Loader Serial Number (Optional)
DELIVERY REPORT
COMPACT TRACTOR IDENTIFICATION
COMPACT TRACTOR IDENTIFICATION (WITH OPTIONAL LOADER AND REAR BALLAST)
COMPACT TRACTOR IDENTIFICATION (WITH OPTIONAL THREE-POINT IMPLEMENT AND FRONT BALLAST)
COMPACT TRACTOR IDENTIFICATION (WITH OPTIONAL CAB)

SAFETY AND MAINTENANCE
SUPPORTING THE COMPACT TRACTOR ON JACKSTANDS
Procedure
ENGINE COVER
Opening And Closing
SEAT BELT
Inspection And Maintenance
TRANSPORTING THE COMPACT TRACTOR ON A TRAILER
Loading And Unloading
Fastening
TOWING THE COMPACT TRACTOR
Procedure
AXLE TOE IN (HST MODELS)
Inspection And Maintenance
AXLE TOE IN (SST MODELS)
Adjustment
SERVICE SCHEDULE
Chart
AIR CLEANER SERVICE
Replacing Filter Element
FRESH AIR FILTERS (WITH CAB)
Removal And Installation
ENGINE COOLING SYSTEM
Checking Level
Cleaning
Hoses And Clamps
Removing And Replacing Coolant
FUEL SYSTEM
Fuel Specifications
Biodiesel Blend Fuel
Filling The Fuel Tank
Fuel Filter
Removing Air From The Fuel System
Filling A Portable Fuel Container
ENGINE LUBRICATION SYSTEM
Checking And Adding Engine Oil
Engine Oil Chart
Removing And Replacing Oil And Filter
HYDRAULIC / HYDROSTATIC / TRANSMISSION SYSTEM
Checking And Adding Fluid
Transmission / Differential Fluid Chart
Removing And Replacing Hydraulic / Hydrostatic / Transmission Filters
Removing And Replacing Hydraulic / Transmission Fluid
Hoses And Clamps
FRONT AXLE
Checking And Adding Lubricant
Removing And Replacing Lubricant
Axle Pivot
SPARK ARRESTOR MUFFLER
Cleaning Procedure
COMPACT TRACTOR STORAGE AND RETURN TO SERVICE
Storage
Return To Service
ALTERNATOR BELT
Belt Adjustment
Belt Replacement
AIR CONDITIONING BELT
Belt Adjustment
Belt Replacement
LUBRICATING THE COMPACT TRACTOR
Lubrication Locations
TIRE MAINTENANCE
Front Wheel Nuts / Bolts
Rear Wheel Nuts / Bolts
Mounting
Wheel Spacing (AG And Industrial Tires Only)
PIVOT PINS
Inspection And Maintenance
SAFETY INTERLOCK SYSTEM – NEUTRAL START
Inspection And Maintenance (HST)
Inspection And Maintenance (SST)
SAFETY INTERLOCK SYSTEM – OPERATING
Inspection And Maintenance (HST)
Inspection And Maintenance (SST)
PARKING BRAKE SYSTEM
Inspection And Maintenance
BRAKE SYSTEM
Inspection And Maintenance
Adjusting
TRAVEL CONTROL PEDAL (HST ONLY)
Inspection And Maintenance
F-N-R LEVER (SST ONLY)
Inspection And Maintenance
CRUISE CONTROl (HST ONLY)
Inspection And Maintenance
CLUTCH PEDAL (SST ONLY)
Inspection And Maintenance
SPEED RANGE LEVER (HST ONLY)
Calibration
BOB-TACH (HAND LEVER)
Inspection And Maintenance
CLUTCH PEDAL AND HOUSING (SST ONLY)
Draining Water
Storage Position
DIFFERENTIAL LOCK
Inspection And Maintenance
Adjustment

HYDRAULIC SYSTEM
HYDRAULIC / HYDROSTATIC SCHEMATICS
HYDRAULIC SYSTEM INFORMATION
Glossary Of Hydraulic / Hydrostatic Symbols For Compact Tractors
Troubleshooting The Hydraulic Circuit
Troubleshooting The Joystick Valve Circuit
Troubleshooting The Power Lift Circuit
Troubleshooting The Steering Circuit
MAIN RELIEF VALVE
Testing Information
Testing And Adjusting The Main Relief Valve
HYDRAULIC PUMP
Removal And Installation
Parts Identification
Disassembly
Assembly
STEERING VALVE
Removal And Installation
Parts Identification
Disassembly
Inspection
Assembly
STEERING VALVE TESTING
Relief Pressure
Working Pressure
STEERING CYLINDER
Removal And Installation
Parts Identification
Disassembly And Assembly
STEERING CYLINDER (SST MODELS)
Removal And Installation
Parts Identification
Disassembly
Assembly
RIGHT JOYSTICK (WITHOUT CAB)
Removal And Installation
Parts Identification
Disassembly And Assembly
Adjustment
RIGHT JOYSTICK (WITH CAB)
Removal And Installation
Parts Identification
Disassembly And Assembly
Adjustment
RIGHT JOYSTICK VALVE (IF EQUIPPED)
Removal And Installation
Parts Identification
Disassembly
Inspection
Assembly
REAR PTO
Engagement Testing
Adjustment
OIL COOLER (HST MODELS)
Removal And Installation
THREE POINT HITCH HOUSING
Removal And Installation
AUXILIARY CONTROL VALVE
End Cap Section Disassembly And Assembly
Valve Section Parts Identification
Valve Section Disassembly And Assembly
Detent Assembly
ROCK SHAFT
Removal And Installation
MLS VALVE
Removal And Installation
Parts Identification
Disassembly And Assembly
Adjustment (HST Models)
Adjustment (SST Models)
THREE POINT CYLINDER
Disassembly And Assembly
Inspection
THREE POINT CYLINDER CONTROL
Disassembly And Assembly
Adjusting The Position Control Lever (HST Models)
Adjusting The Position Control Lever (SST Models)
MODULATOR VALVE
Removal And Installation
Parts Identification
Disassembly And Assembly
FRONT WHEEL DRIVE
Engagement Testing
Adjustment

HYDROSTATIC SYSTEM
HYDROSTATIC SYSTEM INFORMATION (HST MODELS)
Troubleshooting Chart
HYDROSTATIC PUMP (HST MODELS)
Removal And Installation
Parts Identification
Disassembly
Inspection
Assembly
Hydrostatic Pump Start-Up
HYDROSTATIC PUMP TESTING (HST MODELS)
Charge Pressure Testing
Hydrostatic Drive Pressure Testing
Neutral Valves
TRAVEL CONTROL PEDALS (HST MODELS)
Removal And Installation
TRAVEL CONTROL PEDAL LINKAGE (HST MODELS)
Removal And Installation
TRAVEL CONTROL PEDAL PIVOT ARMS (HST MODELS)
Removal And Installation

DRIVE SYSTEM
SERVICE BRAKE
Troubleshooting Chart
Description
Inspection And Maintenance
Adjusting
Stop Switch Adjustment (HST Models)
Stop Switch Adjustment (SST Models)
BRAKE PEDAL ASSEMBLY
Removal And Installation
BRAKE / CLUTCH PEDAL ASSEMBLY (SST MODELS)
Removal And Installation
DRIVESHAFT (EARLY MODELS)
Removal And Installation
DRIVESHAFT (LATER MODELS)
Removal And Installation
AXLE CASE
Removal And Installation
Parts Identification
Disassembly And Assembly
BRAKE CASE
Removal And Installation
Parts Identification
Disassembly And Assembly
Inspection
TRANSMISSION (HST MODELS)
Troubleshooting Chart
Middle Case / PTO Clutch Group Parts Identification
Middle Case / PTO Clutch Group Disassembly
Middle Case / PTO Clutch Group Inspection
Middle Case / PTO Countershaft Group Parts Identification
Middle Case / PTO Countershaft Group Disassembly
Middle Case / PTO Countershaft Group Inspection
Middle Case / 23 Gear Shaft Group Parts Identification
Middle Case / 23 Gear Shaft Group Disassembly
Middle Case / 23 Gear Shaft Group Inspection
Middle Case / Countershaft Group Parts Identification
Middle Case / Countershaft Group Disassembly
Middle Case / Countershaft Group Inspection
Bearing Cover / Shift Links Parts Identification
Bearing Cover / Shift Links Disassembly
Bearing Cover / Shift Links Inspection
Pinion Shaft Group Parts Identification
Pinion Shaft Group Disassembly
Pinion Shaft Group Inspection
PTO Shaft Group Parts Identification
PTO Shaft Group Disassembly
PTO Shaft Group Inspection
Range Shifter Shaft Group Parts Identification
Range Shifter Shaft Group Disassembly
Range Shifter Shaft Group Inspection
PTO 15 Gear Shaft Group Parts Identification
PTO 15 Gear Shaft Group Disassembly
PTO 15 Gear Shaft Group Inspection
Idle Shaft Group Parts Identification
Idle Shaft Group Disassembly
Idle Shaft Group Inspection
Front Wheel Drive Shaft Group Parts Identification
Front Wheel Drive Shaft Group Disassembly
Front Wheel Drive Shaft Group Inspection
Rear PTO Shaft Group Parts Identification
Rear PTO Shaft Group Disassembly
Rear PTO Shaft Group Inspection
Differential Parts Identification
Differential Disassembly
Differential Inspection
Differential Assembly
Rear PTO Shaft Group Assembly
Front Wheel Drive Shaft Group Assembly
Idle Shaft Group Assembly
PTO 15 Gear Shaft Group Assembly
Range Shifter Shaft Group Assembly
PTO Shaft Group Assembly
Pinion Shaft Group Assembly
Bearing Cover / Shift Links Assembly
Middle Case / Countershaft Group Assembly
Middle Case / 23 Gear Shaft Group Assembly
Middle Case / PTO Countershaft Group Assembly
Middle Case / PTO Clutch Group Assembly
TRANSMISSION (SST MODELS)
Troubleshooting Chart
Transmission Case Removal
Transmission Case Parts Identification
Transmission Case Disassembly
Bearing Cover / PTO Countershaft Parts Identification
Bearing Cover / PTO Countershaft Disassembly
Middle Case / 23 Gear Shaft Group Inspection
Bearing Cover / PTO Countershaft Inspection
Bearing Cover / PTO Driveshaft Parts Identification
Bearing Cover / PTO Driveshaft Disassembly
Bearing Cover / PTO Driveshaft Inspection
Bearing Cover / Shift Links Parts Identification
Bearing Cover / Shift Links Disassembly
Bearing Cover / Shift Links Inspection
Bearing Cover / Countershaft Parts Identification
Bearing Cover / Countershaft Disassembly
Bearing Cover / Countershaft Disassembly (Cont’d)
Bearing Cover / Countershaft Inspection
Bearing Cover / Main Shaft Parts Identification
Bearing Cover / Main Shaft Disassembly
Bearing Cover / Main Shaft Inspection
Middle Case Removal
Middle Case / Bearing Cover Removal
Middle Case / Shift Link Parts Identification
Middle Case / Shift Link Disassembly
Middle Case / Shift Link Inspection
Middle Case / 19 Gear Shaft Parts Identification
Middle Case / 19 Gear Shift Disassembly
Middle Case / 19 Gear Shaft Inspection
Middle Case / Shuttle Shaft Parts Identification
Middle Case / Shuttle Shaft Disassembly
Middle Case / Shuttle Shaft Inspection
Middle Case / 23-20 Gear Shaft Parts Identification
Middle Case / 23-20 Gear Shaft Disassembly
Middle Case / 23-30 Gear Shaft Inspection
Middle Case / PTO Clutch Parts Identification
Middle Case / PTO Clutch Disassembly
Middle Case / PTO Clutch Inspection
Middle Case Bearing Cover / Shift Links Parts Identification
Middle Case Bearing Cover / Shift Links Disassembly
Middle Case Bearing Cover / Shift Links Inspection
Pinion Shaft Parts Identification
Pinion Shaft Disassembly
Pinion Shaft Inspection
PTO Shaft Parts Identification
PTO Shaft Disassembly
PTO Shaft Inspection
Range Shifter Shaft Parts Identification
Range Shifter Shaft Disassembly
Range Shifter Shaft Inspection
PTO 15 Gear Shaft Parts Identification
PTO 15 Gear Shaft Disassembly
PTO 15 Gear Shaft Inspection
Idle Shaft Parts Identification
Idle Shaft Disassembly
Idle Shaft Inspection
Front Wheel Drive Shaft Parts Identification
Front Wheel Drive Shaft Disassembly
Front Wheel Drive Shaft Inspection
Rear PTO Shaft Parts Identification
Rear PTO Shaft Disassembly
Rear PTO Shaft Inspection
Differential Parts Identification
Differential Disassembly
Differential Inspection
Differential Assembly
Rear PTO Shaft Assembly
Front Wheel Drive Shaft Assembly
Idle Shaft Assembly
PTO 15 Gear Shaft Assembly
Range Shifter Shaft Assembly
PTO Shaft Assembly
Pinion Shaft Assembly
Middle Case Bearing Cover / Shift Links Assembly
Middle Case / PTO Clutch Assembly
Middle Case / 23-20 Gear Shaft Assembly
Middle Case / Shuttle Shaft Assembly
Middle Case / 19 Gear Shaft Assembly
Middle Case / Shift Link Assembly
Middle Case / Bearing Cover Installation
Middle Case Installation
Bearing Cover / Main Shaft Assembly
Bearing Cover / Countershaft Assembly
Bearing Cover / Shift Links Assembly
Bearing Cover / PTO Driveshaft Assembly
Bearing Cover / PTO Countershaft Assembly
Transmission Case Assembly
Transmission Case Installation
FRONT AXLE
Removal And Installation
FRONT AXLE (SST MODELS)
Removal And Installation
AXLE AND DIFFERENTIAL
Troubleshooting Chart
Front Axle Cover Parts Identification
Front Axle Cover Disassembly
Front Axle Cover Inspection
Front Axle Case Group Parts Identification
Front Axle Case Group Disassembly
Bevel Gear Case Group Parts Identification
Bevel Gear Case Group Disassembly
Bevel Gear Case Group Inspection
Axle Shaft Group Parts Identification
Axle Shaft Group Disassembly
Axle Shaft Group Inspection
Axle Support Removal
Pinion Shaft Removal
Pinion Shaft Parts Identification
Pinion Shaft Disassembly
Pinion Shaft Inspection
Differential Removal
Differential Parts Identification
Differential Disassembly
Differential Inspection
Differential Assembly
Differential Installation
Pinion Shaft Assembly
Pinion Shaft Installation
Axle Support Installation
Axle Shaft Group Assembly
Bevel Gear Case Group Assembly
Front Axle Case Group Assembly
Front Axle Cover Assembly
AXLE AND DIFFERENTIAL (SST MODELS)
Troubleshooting Chart
Front Axle Cover Parts Identification
Front Axle Cover Disassembly
Front Axle Cover Inspection
Front Axle Case Group Parts Identification
Front Axle Case Group Disassembly
Bevel Gear Case Group Parts Identification
Bevel Gear Case Group Disassembly
Bevel Gear Case Group Inspection
Axle Shaft Group Parts Identification
Axle Shaft Group Disassembly
Axle Shaft Group Inspection
Axle Support Removal
Pinion Shaft Removal
Pinion Shaft Parts Identification
Pinion Shaft Disassembly
Pinion Shaft Inspection
Differential Removal
Differential Parts Identification
Differential Disassembly
Differential Inspection
Differential Assembly
Differential Installation
Pinion Shaft Assembly
Pinion Shaft Installation
Axle Support Installation
Axle Shaft Group Assembly
Bevel Gear Case Group Assembly
Front Axle Case Group Assembly
Front Axle Cover Assembly
STEERING AXLE ADJUSTMENT (HST MODELS)
Toe-In Checking
Toe-In Adjustment
Rocking Force
Steering Angle Adjustment
STEERING AXLE ADJUSTMENT (SST MODELS)
Rocking Force
Steering Angle Adjustment
Toe-In Checking
Toe-In Adjustment
SEPARATING THE TRACTOR (HST MODELS)
Procedure
SEPARATING THE TRACTOR (SST MODELS)
Procedure

MAINFRAME
OPERATOR SEAT
Removal And Installation
CONSOLE COVER (WITHOUT CAB)
Left Side Removal And Installation
Right Side Removal And Installation
CONSOLE COVER (WITH CAB)
Left Side Removal And Installation
Right Side Removal And Installation
TRANSMISSION CASE (HST MODELS)
Removal And Installation
TRANSMISSION CASE (SST MODELS)
Removal And Installation
FUEL TANK
Removal And Installation
MID PTO CONTROL
Lever Removal And Installation
SPLASH BOARD
Removal And Installation
FLOORMAT (HST MODELS)
Removal And Installation
FLOORMAT (SST MODELS)
Removal And Installation
FLOOR PLATE
Removal And Installation
ENGINE COVER
Gas Cylinder Removal And Installation
Removal And Installation
GRILL
Removal And Installation
ENGINE SIDE COVER
Removal And Installation
FENDER ASSEMBLY (WITHOUT CAB) (HST MODELS)
Removal And Installation
Fender Mount Removal And Installation
FENDER ASSEMBLY (SST MODELS)
Removal And Installation
Fender Mount Removal And Installation
FENDER (WITHOUT CAB)
Removal And Installation
FENDER (WITH CAB)
Removal And Installation
FIREWALL (WITHOUT CAB) (HST MODELS)
Removal And Installation
FIREWALL (SST MODELS)
Removal And Installation
FIREWALL (WITH CAB) (HST MODELS)
Removal And Installation
ROPS
Removal And Installation
Bracket Removal And Installation
PTO SAFETY SHIELD
Removal And Installation
DRAW BAR
Removal And Installation
DRAW BAR ASSEMBLY
Removal And Installation
THREE POINT HITCH LOWER LINKS
Left Side Removal And Installation
Right Side Removal And Installation
Top Link Assembly Removal And Installation
FRONT WORK LIGHT MOUNT (WITH CAB)
Removal And Installation
CAB COVER
Removal And Installation
CAB POST COVER
Removal And Installation
INNER FENDER ACCESS COVER (WITH CAB)
Removal And Installation
CAB (HST MODELS)
Removal And Installation
Door Removal And Installation
Windshield Removal And Installation
Front Lower Window Removal And Installation
Rear Window Removal And Installation
Side Window Removal And Installation
Door Glass Removal And Installation
HEADLINER
Removal And Installation

ELECTRICAL SYSTEM
ELECTRICAL SCHEMATICS
ELECTRICAL SYSTEM INFORMATION
Glossary Of Electrical Symbols
Electrical Component Location (Without Cab) (HST Models)
Electrical Component Location (With Cab) (HST Models)
Electrical Component Location (SST Models)
Troubleshooting
ELECTRICAL SYSTEM
Description
Fuse And Relay Location – Engine Compartment
Fuse And Relay Location – Cab (If Equipped)
Fuse And Relay Location – Instrument Panel – HST Models
Fuse And Relay Location – Instrument Panel – SST Models
BATTERY
Removing And Installing Battery
Battery Maintenance
Using A Booster Battery (Jump Starting)
ALTERNATOR
Belt Adjustment
Belt Replacement
Charging System Inspection
Alternator Voltage Testing
Low Voltage Testing
High Voltage Testing
Removal And Installation
Parts Identification
STARTER
Testing
Removal And Installation
Parts Identification
HOOD LIGHTS
Removal And Installation
Bulb Removal And Installation
REAR LIGHTS
Removal And Installation
Bulb Removal And Installation
FRONT LIGHTS (WITH CAB)
Removal And Installation
Bulb Removal And Installation
SEAT SENSOR
Removal And Installation
FUEL LEVEL SENDER
Removal And Installation
INSTRUMENT PANEL
Removal And Installation
STEERING COLUMN COVER
Removal And Installation
PTO SWITCH (REAR)
Inspection And Maintenance
Removal And Installation
PTO LEVER (MID) (IF EQUIPPED)
Inspection And Maintenance
PTO Switch Removal And Installation
Adjustment
HORN
Removal And Installation
REAR WORK LIGHT (WITH CAB)
Removal And Installation
Disassembly And Assembly
FRONT WORK LIGHT (WITH CAB)
Removal And Installation
Disassembly And Assembly
CRUISE CONTROL (HST ONLY)
Inspection And Maintenance
Switch Removal And Installation
Magnet Removal And Installation
Controller Removal And Installation
SPEED RANGE LEVER (HST ONLY)
Calibration
Controller Removal And Installation
FORWARD – NEUTRAL – REVERSE (F-N-R) LEVER (SST MODELS)
Removal And Installation
F-N-R Lever Disassembly And Assembly

ENGINE SERVICE
ENGINE INFORMATION
Description
Specifications (CT440, Engine Model 4A200LWH)
Cylinder Head
Valves
Valve Timing
Cylinder
Valve Springs
Rocker Arms
Tappet
Camshaft
Timing Gear
Piston Rings
Connecting Rods
Crankshaft
Oil Pump
Thermostat
Radiator
Fuel Injection Pump
Fuel Injection Nozzles
Engine Bolt Torque
Specifications (CT445, Engine Model 4A220LWH)
Cylinder Head
Valves
Valve Timing
Cylinder
Valve Springs
Rocker Arms
Tappet
Camshaft
Timing Gear
Piston Rings
Connecting Rod
Crankshaft
Oil Pump
Thermostat
Radiator
Fuel Injection Pump
Fuel Injection Nozzle
Engine Bolt Torque
Specifications (CT450, Engine Model 4B243LWH)
Cylinder Head
Valves
Valve Timing
Cylinder
Valve Springs
Rocker Arms
Tappet
Camshaft
Timing Gear
Piston Rings
Connecting Rods
Crankshaft
Oil Pump
Thermostat
Radiator
Fuel Injection Pump
Fuel Injection Nozzles
Engine Bolt Torque
Troubleshooting
Engine Removal And Installation (All Models)
Compression – Checking
ENGINE SPEED CONTROL
Cable Removal And Installation
Lever Removal And Installation
ENGINE SPEED CONTROL PEDAL (SST MODELS)
Removal And Installation
Cable Removal And Installation
SPARK ARRESTOR MUFFLER
Removal And Installation
AIR CLEANER
Removal And Installation
ENGINE COOLING SYSTEM
Description
Radiator Removal And Installation
Water Pump Removal And Installation
Water Pump Disassembly And Assembly
Thermostat Housing Removal And Installation
Testing The Thermostat
LUBRICATION SYSTEM
Description
Oil Pan Removal And Installation
Oil Pump Removal And Installation
Oil Pump Inspection
Engine Oil Pressure – Testing
Oil Filter
FUEL SYSTEM
Description
Fuel Camshaft Removal And Installation
Fuel Shutoff Solenoid Checking
Fuel Shutoff Solenoid Removal And Installation
Fuel Injection Pump Removal And Installation
Fuel Injection Pump Timing
Fuel Injector Removal And Installation
Fuel Injector Nozzle Pressure – Checking
Nozzle Spray Condition
Valve Seat Tightness
Bleeding The Fuel System
CYLINDER HEAD
Glow Plug – Testing
Glow Plug Removal And Installation
Valve Clearance Adjustment
Valve Timing – Checking
Cylinder Head Removal And Installation
Cylinder Head Disassembly And Assembly
Cylinder Head Servicing
Cylinder Head Top Clearance
Valve Guide – Checking
Reconditioning The Valve And Valve Seat
Valve Spring
Valve Tappets
Rocker Arm And Shaft – Checking
CRANKSHAFT AND PISTONS
Piston And Connecting Rod Removal And Installation
Piston And Connecting Rod – Servicing
Cylinder Bore – Checking
Connecting Rod – Alignment
Crankshaft And Bearings Removal And Installation
Crankshaft And Bearings – Servicing
CAMSHAFT AND TIMING GEARS
Timing Gearcase Cover Removal And Installation
Timing Gears Backlash – Checking
Idler Gear And Shaft Removal And Installation
Camshaft – Servicing
Idler Gear And Shaft – Servicing
FLYWHEEL AND HOUSING (HST MODELS)
Flywheel Removal And Installation
Flywheel Housing Removal And Installation
FLYWHEEL AND HOUSING (SST MODELS)
Flywheel Removal And Installation
Flywheel Housing Removal And Installation
FAN
Removal And Installation
CLUTCH ASSEMBLY (SST MODELS)
Troubleshooting Chart
Removal And Installation
Clutch Disc Inspection
Pressure Plate Inspection
Clutch Pedal Play And Stopper Bolt Adjustment
CLUTCH LEVER (SST MODELS)
Parts Identification
Disassembly
Inspection
Assembly

HEATING, VENTILATION, AIR CONDITIONING
HEATER COIL
Removal And Installation
BLOWER FAN
Removal And Installation
HEATER VALVE
Removal And Installation
AIR CONDITIONING SYSTEM FLOW
Principals
Chart
COMPONENTS
Identification
SAFETY
Safety Equipment
REGULAR MAINTENANCE
Fresh Air Filter
Air Conditioning Belt
Cleaning The Condenser
RESISTOR
Removal And Installation
GENERAL AIR CONDITIONING SERVICE GUIDELINES
Compressor Oil
Compressor Oil Check
Component Replacement And Refrigeration Leaks
SYSTEM TROUBLESHOOTING CHART
Blower Motor Does Not Operate
Gauge Pressure Related Troubleshooting
TEMPERATURE / PRESSURE
Chart
AIR CONDITIONING SERVICE
Chart
SYSTEM CHARGING AND RECLAMATION
Reclamation Procedure
Charging Procedure With A Manifold Gauge Set
COMPRESSOR
Removal And Installation
CONDENSER
Removal And Installation
RECEIVER / DRIER
Removal And Installation
HVAC CONTROL PANEL
Removal And Installation
PRESSURE SWITCH
Removal And Installation
EVAPORATOR / HEATER UNIT
Removal And Installation
EVAPORATOR / HEATER UNIT COVER
Removal And Installation
FRONT AIR DUCT
Removal And Installation
SIDE AIR DUCT
Removal And Installation
THERMOSTAT
Removal And Installation
EXPANSION VALVE
Removal And Installation
EVAPORATOR
Removal And Installation

SPECIFICATIONS
CT440 SPECIFICATIONS
Compact Tractor Loader Lift Capacity
Ballast (Rear)
Three-Point Hitch Specifications
Towing Weight
Maximum Drawbar Tongue Weight
Ballast (Front)
Dimensions (Standard Machine)
Dimensions (With Optional Loader)
Performance
Controls
Engine
Hydraulic System
Electrical
Power Take-Off (PTO) System (Rear-PTO)
Power Take-Off (PTO) System (Mid-PTO Optional)
Drive System
Steering
Capacities
Tires
Loader (If Equipped)
CT445 SPECIFICATIONS
Compact Tractor Loader Lift Capacity
Ballast (Rear)
Three-Point Hitch Specifications
Towing Weight
Maximum Drawbar Tongue Weight
Ballast (Front)
Dimensions (Standard Machine)
Dimensions (With Optional Loader)
Performance
Controls
Engine
Hydraulic System
Electrical
Power Take-Off (PTO) System (Rear-PTO)
Power Take-Off (PTO) System (Mid-PTO Optional)
Drive System
Steering
Capacities
Tires
Loader (If Equipped)
CT450 SPECIFICATIONS
Compact Tractor Loader Lift Capacity
Ballast (Rear)
Three-Point Hitch Specifications
Towing Weight
Maximum Drawbar Tongue Weight
Ballast (Front)
Dimensions (Standard Machine)
Dimensions (With Optional Loader)
Performance
Controls
Engine
Hydraulic System
Electrical
Power Take-Off (PTO) System (Rear-PTO)
Power Take-Off (PTO) System (Mid-PTO Optional)
Drive System
Steering
Capacities
Tires
Loader (If Equipped)
TORQUE SPECIFICATIONS FOR BOLTS
Torque For General SAE Bolts
Torque For General Metric Bolts
HYDRAULIC FLUID SPECIFICATIONS
Specifications
CONVERSIONS
Decimal And Millimeter Equivalent Chart
U.S. To Metric Conversion Chart
FUEL, COOLANT AND LUBRICANTS (ALL MODELS)
Chart

SERVICE MANUAL REVISION
Revision No: CT440, CT445 & CT450 – 1
Revision No: CT440, CT445 & CT450 – 2
Revision No: CT440, CT445 & CT450 – 3

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