Bobcat S650 Skid-Steer Loader Operation and Maintenance Manual – 6987167

(S/N: A3NV11001 & Above)
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This manual PDF download describes procedures for operation, handling, lubrication, maintenance, checking, and adjustment for the S650 Bobcat Skid-Steer Loader. It will help the operator or anyone realize peak performance through effective, economical and safe machine operation and maintenance.

APPLICABLE MODELS :

Bobcat Skid-Steer Loader S650
S/N A3NV11001 & Above

TABLE OF CONTENTS :

FOREWORD
SAFETY AND TRAINING RESOURCES
OPERATING INSTRUCTIONS
PREVENTIVE MAINTENANCE
SYSTEM SETUP AND ANALYSIS
MACHINE SIGN TRANSLATIONS
SPECIFICATIONS
WARRANTY
ALPHABETICAL INDEX

MANUAL SPECIFICATION :

File Format : PDF
Language : English
Printable : Yes
Searchable : Yes
Bookmarked : Yes
P/N : 6987167enUS (04-15) (P)
Total Pages : 240

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OPERATOR SAFETY WARNINGS
CONTENTS
FOREWORD
BOBCAT COMPANY IS IS0 9001 CERTIFIED
REGULAR MAINTENANCE ITEMS
SERIAL NUMBER LOCATIONS
Loader Serial Number
Engine Serial Number
DELIVERY REPORT
LOADER IDENTIFICATION
FEATURES, ACCESSORIES AND ATTACHMENTS
Standard Items
Options And Accessories
Buckets Available
Attachments
High-Flow Attachments
Special Applications Kit
Special Applications Kit Inspection And Maintenance
Forestry Door And Window Kit
Forestry Door And Window Kit Inspection And Maintenance

SAFETY AND TRAINING RESOURCES
SAFETY INSTRUCTIONS
Before Operation
Safe Operation Is The Operator’s Responsibility
Safe Operation Needs A Qualified Operator
Avoid Silica Dust
FIRE PREVENTION
Maintenance
Operation
Electrical
Hydraulic System
Fueling
Starting
Spark Arrester Exhaust System
Welding And Grinding
Fire Extinguishers
PUBLICATIONS AND TRAINING RESOURCES
MACHINE SIGNS (DECALS)
Pictorial Only Safety Signs

OPERATING INSTRUCTIONS
INSTRUMENT PANEL IDENTIFICATION
Overview
Left Panel (Earlier Models)
Left Panel (Later Models)
Display Screen
Right Panel (Standard Key Panel)
Right Panel (Keyless Start Panel)
Right Panel (Deluxe Instrumentation Panel)
Left Switch Panel
Right Switch Panel
Left Side Lower Panel
Right Side Lower Panel
Radio
CONTROL IDENTIFICATION
Standard Controls
Advanced Control System (ACS)
Selectable Joystick Controls (SJC)
OPERATOR CAB
Description
Side Windows
Door Operation
Front Wiper
Cab Light
SEAT BAR RESTRAINT SYSTEM
Operation
BOBCAT INTERLOCK CONTROL SYSTEM (BICS™)
Operation
LIFT ARM BYPASS CONTROL
Operation
PARKING BRAKE
Operation
TRACTION LOCK OVERRIDE
Operation
ENGINE SPEED CONTROL
Operation
EMERGENCY EXIT
Rear Window Identification
Rear Window Removal (Latches)
Rear Window Removal (Rubber Cord)
External Access (Rear Window With Latches)
External Access (Rear Window With Rubber Cord)
Front Door
BACK-UP ALARM SYSTEM
Description
Operation
DRIVING AND STEERING THE LOADER
Available Control Configurations
Operation (Standard And ACS)
Operation (SJC) In ‘ISO’ Control Pattern
Operation (SJC) In ‘H’ Control Pattern
STOPPING THE LOADER
Using The Control Levers Or Joysticks
TWO-SPEED CONTROL
Description
Operation (Standard And ACS) (If Equipped)
Operation (SJC) (If Equipped)
SPEED MANAGEMENT
Operation
Changing The Factory Default Setting
DRIVE RESPONSE
Description
Operation
STEERING DRIFT COMPENSATION
Description
Operation
LIFT AND TILT COMPENSATION
Description
Operation
Operation (ACS)
Operation (SJC)
HYDRAULIC CONTROLS
Description
Standard Controls (Also ACS In FOOT Pedal Mode)
Advanced Control System (ACS) In HAND Control Mode
Selectable Joystick Controls (SJC) In ‘ISO’ Control Pattern
Selectable Joystick Controls (SJC) In ‘H’ Control Pattern
Hydraulic Bucket Positioning
FRONT Auxiliary Hydraulics Operation
FRONT Auxiliary Hydraulics Operation (CONTINUOUS FLOW)
FRONT Auxiliary Hydraulics Operation (REVERSE CONTINUOUS FLOW)
REAR Auxiliary Hydraulics Operation
High-Flow Hydraulics Operation
Quick Couplers
Relieve Auxiliary Hydraulic Pressure (Loader And Attachment)
ATTACHMENT CONTROL DEVICE (ACD)
Description
DAILY INSPECTION
Daily Inspection And Maintenance
PRE-STARTING PROCEDURE
Entering The Loader
Operation & Maintenance Manual And Operator’s Handbook Locations
Seat Adjustment
Joystick Position Adjustment
Seat Belt Adjustment
Seat Bar
STARTING THE ENGINE
Standard Key Panel
Keyless Start Panel
Deluxe Instrumentation Panel
Cold Temperature Starting
Warming The Hydraulic / Hydrostatic System
MONITORING THE DISPLAY PANELS
Left Panel
Warning And Shutdown
STOPPING THE ENGINE AND LEAVING THE LOADER
Procedure
COUNTERWEIGHTS
Description
Effect On The Loader And Loader Operation
When To Consider Using Counterweights
When To Consider Removing Counterweights
Accessories That Affect Machine Weight
ATTACHMENTS
Choosing The Correct Bucket
Pallet Fork
Installing And Removing The Attachment (Hand Lever Bob-Tach)
Installing And Removing The Attachment (Power Bob-Tach)
OPERATING PROCEDURE
Inspect The Work Area
Basic Operating Instructions
Driving On Public Roads
Operating With A Full Bucket
Operating With An Empty Bucket
Filling And Emptying The Bucket (Foot Pedals)
Leveling The Ground Using Float (Foot Pedals)
Digging And Filling A Hole (Foot Pedals)
Filling And Emptying The Bucket (ACS – Handles, SJC – ‘H’ Pattern)
Leveling The Ground Using Float (ACS – Handles, SJC – ‘H’ Pattern)
Digging And Filling A Hole (ACS – Handles, SJC – ‘H’ Pattern)
Filling And Emptying The Bucket (SJC – ‘ISO’ Pattern)
Leveling The Ground Using Float (SJC – ‘ISO’ Pattern)
Digging And Filling A Hole (SJC – ‘ISO’ Pattern)
TOWING THE LOADER
Procedure
LIFTING THE LOADER
Single-Point Lift
Four-Point Lift
TRANSPORTING THE LOADER ON A TRAILER
Loading And Unloading
Fastening

PREVENTIVE MAINTENANCE
MAINTENANCE SAFETY
SERVICE SCHEDULE
Chart
BOBCAT INTERLOCK CONTROL SYSTEM (BICS™)
Inspecting The BICS™ (Engine STOPPED – Key ON)
Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine STOPPED – Key ON)
Inspecting The Seat Bar Sensor (Engine RUNNING)
Inspecting The Traction Lock And Parking Brake (Engine RUNNING)
Inspecting The Lift Arm Bypass Control
Inspecting Deactivation Of Lift And Tilt Functions (ACS And SJC)
SEAT BAR RESTRAINT SYSTEM
Description
Inspecting
Maintaining
SEAT BELT
Inspection And Maintenance
LIFT ARM SUPPORT DEVICE
Installing
Removing
BACK-UP ALARM SYSTEM
Description
Inspecting
Adjusting Switch Position
OPERATOR CAB
Description
Raising
Lowering
Cab Door Sensor
REAR DOOR (TAILGATE)
Opening And Closing
Adjusting
REAR GRILLE
Identification
Lockable Handle Rear Grille
Clamping Knob Rear Grille
Slide In Rear Grille
HEATING, VENTILATION AND AIR CONDITIONING (HVAC)
Cleaning And Maintenance
Filters
Evaporator / Heater Coil
Condenser
Air Conditioning Lubrication
Troubleshooting
AIR CLEANER SERVICE
Replacing Filter Elements
FUEL SYSTEM
Fuel Specifications
Biodiesel Blend Fuel
Filling The Fuel Tank
Fuel Filter
Removing Air From The Fuel System
ENGINE LUBRICATION SYSTEM
Checking And Adding Engine Oil
Engine Oil Chart
Removing And Replacing Oil And Filter
ENGINE COOLING SYSTEM
Maintenance Platform
Cooling System Identification
Cleaning (Earlier Models)
Cleaning (Later Models)
Checking Level
Removing And Replacing Coolant
ELECTRICAL SYSTEM
Description
Fuse And Relay Location / Identification
Battery Maintenance
Using A Booster Battery (Jump Starting)
Removing And Installing Battery
HYDRAULIC / HYDROSTATIC SYSTEM
Checking And Adding Fluid
Hydraulic / Hydrostatic Fluid Chart
Removing And Replacing Hydraulic Fluid
Hydraulic / Hydrostatic Filter Identification
Removing And Replacing Hydraulic / Hydrostatic Filter (Hex Head Filter Cap)
Removing And Replacing Hydraulic / Hydrostatic Filter (Square Head Filter Cap)
Removing And Replacing Hydraulic / Hydrostatic Filter (Bolt-on Filter Cap)
Removing And Replacing Hydraulic Charge Filter
Breather Cap
SPARK ARRESTER MUFFLER
Cleaning Procedure
TIRE MAINTENANCE
Wheel Nuts
Rotating
Mounting
FINAL DRIVE TRANSMISSION (CHAINCASE)
Checking And Adding Oil
Removing And Replacing Oil
ALTERNATOR BELT
Belt Adjustment
Belt Replacement
AIR CONDITIONING BELT
Belt Adjustment
Belt Replacement
DRIVE BELT
Belt Adjustment
Stop Adjustment
Belt Replacement
LUBRICATING THE LOADER
Lubrication Locations
PIVOT PINS
Inspection And Maintenance
BOB-TACH (HAND LEVER)
Inspection And Maintenance
BOB-TACH (POWER)
Inspection And Maintenance
LOADER STORAGE AND RETURN TO SERVICE
Storage
Return To Service

SYSTEM SETUP AND ANALYSIS
DIAGNOSTIC SERVICE CODES
Viewing Service Codes
Service Codes List
CONTROL PANEL SETUP
Right Panel Setup (Deluxe Instrumentation Panel)
PASSWORD SETUP (KEYLESS START PANEL)
Password Description
Changing The Owner Password
Password Lockout Feature
PASSWORD SETUP (DELUXE INSTRUMENTATION PANEL)
Password Description
Changing The Owner Password
Changing The User Passwords
Password Lockout Feature
MAINTENANCE CLOCK
Description
Setup
Reset

MACHINE SIGN TRANSLATIONS
MACHINE SIGN TRANSLATIONS
Service Schedule (7242070)
Warning (7167993)
Warning (7169291)
Danger (7167989)
Danger (7167990)
Danger (7167988)
Warning (7168114)
Warning (7167994)
Warning (7168140)
Warning (7168142)
Warning (7168138)
Warning (7167996)
Warning (7184346)
Danger (7170355)
Warning (6737189)
Lift Arm Support Device (7253013)
Warning (7168024)
Warning (7142141)
Warning (7168019)

SPECIFICATIONS
(S650) LOADER SPECIFICATIONS
Machine Dimensions
Performance
Engine
Drive System
Controls
Hydraulic System
Electrical System
Capacities
Tires

WARRANTY
WARRANTY

ALPHABETICAL INDEX