JCB 1CX, 208S Backhoe Loader Service Manual – 9803/8550-12

1CX (S/N: 751600 to 752999 & S/N: 806000 Onwards) – 208S (S/N: 751600 to 752999 & S/N: 806000 Onwards)
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This workshop repair service manual PDF download for the 1CX, 208S JCB Backhoe Loader has been prepared as an aid to improve the quality of repairs by giving the serviceman an accurate understanding of the product and by showing him the correct way to perform repairs and make judgements. Make sure you understand the contents of this manual and use it to fully at every opportunity.

APPLICABLE MODELS :

JCB Backhoe Loader 1CX – S/N: 751600 to 752999
JCB Backhoe Loader 1CX – S/N: 806000 Onwards
JCB Backhoe Loader 208S – S/N: 751600 to 752999
JCB Backhoe Loader 208S – S/N: 806000 Onwards

TABLE OF CONTENTS :

Section 1 – General Information
Section 2 – Care & Safety
Section 3 – Routine Maintenance
Section A – Optional Attachments
Section B – Body & Framework
Section C – Electrics
Section D – Controls
Section E – Hydraulics
Section F – Transmission
Section G – Brakes
Section K – Engine

MANUAL SPECIFICATION :

File Format : PDF
Language : English
Printable : Yes
Searchable : Yes
Bookmarked : Yes
P/N : 9803/8550 issue 12
Total Pages : 232

This service manual / repair manual / workshop manual PDF download contains specs, diagrams, actual real photo illustrations, and schemes. In addition to space savings, nice thing about having completly searcheble PDF files instead of a hard-printed manual is that you can use the Search feature in your PDF reader software (Adobe Acrobat) to find just what your looking for and just print out the exact pages you need or all manual easily. This is the same manual your local dealer will use when doing a repair. This is a must for the Do-It-Yourselfer! Saving Yourself $$$$$$ In Service Repair And Maintenance Costs !!!!

Instant Download means there is NO shipping costs or waiting for a CD or paper manual to arrive in the mail! You will receive this manual TODAY via Instant Download on completion of payment via our secure payment processor. We accept ALL major credit/debit cards/paypal.

More Info : http://www.sitelux.com

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Introduction
Colour Coding

Section 1 – General Information
Identifying Your Machine
Torque Settings
Unsealed Hoses & Adapters
‘O’ Ring Face Seal System
‘Torque Stop’ Hose System
Service Tools
Numerical List
Section C – Electrics
Section E – Hydraulics
Sealing & Retaining Compounds

Section 2 – Care & Safety
Safety Notices
General Safety
Operating Safety
Maintenance Safety
Safety Decals

Section 3 – Routine Maintenance
Fluids, Capacities & Lubricants – Except North America
Fluids, Capacities & Lubricants – North America
Lubricants – Health & Safety
Fuel System
Service Schedules
Loader Arm Safety Strut
Greasing
Body & Framework – Oiling
Electrical System
Battery Safety
Changing Light Bulbs
Hydraulic System
Checking the Fluid Level
Changing the Filter
Transmission
Drive Chain Lubrication
Checking the Oil Levels
Adjusting the Drive Chain Tension
Tyres & Wheels
Engine
Air Filter
Engine Oil & Filter – XUD
Engine Oil & Filter – 100 Series
Engine Oil & Filter – 400 Series
Fuel Filter – XUD
Fuel Filter – 100 & 400 Series
Cleaning Radiator
Coolant Mixtures
Checking/Changing Coolant – XUD
Checking/Changing Coolant – 100 & 400 Series
Alternator Belt

Section A – Optional Attachments
Quick Release Couplings
Connecting/Disconnecting Hoses
Shovels
6-in-1 Shovel
Pallet Forks
Manure/Silage Fork
Attachment Frame

Section B – Body & Framework
Floor Plates Removal & Replacement
Loader Arm Removal & Replacement
Dipper Removal & Replacement
Boom Removal & Replacement
Kingpost Assy (up to 807225)
Kingpost Assy (from 807226)

Section C – Electrics
Technical Data
Light Bulbs
Fuses up to 751599
Fuses from 751600 to 752370
Fuses from 752371
Relays up to 751599
Relays from 751600 to 752370
Relays from 752371
Sensing Switches
Test Methods
Use of Multimeter
Measuring DC Voltage
Measuring Resistance
Measuring Continuity
Testing a Diode or Diode Wire
Batteries
Safety & Maintenance
Specific Gravity Test
Battery Testing
Alternator
Description
Service Precautions
Removal & Replacement – XUD
Removal & Replacement – 100 & 400 Series
Dismantling & Assembly
Starter Motor
Starter Circuit Test
Removal & Replacement
Circuit Diagram up to 751599
Circuit Diagrams
From m/c 751600 to 752370
From m/c752371 to 752675
From m/c 752676

Section D – Controls
Hand & Foot Throttles
Throttle Cable
Adjusting Idle & Non-Stalling Settings

Section E – Hydraulics
Technical Data up to 752462
Technical Data from 752463
Connecting/Disconnecting Hoses
Hydraulic Contamination
Cleaning Operation
Descriptions
General Description up to 752462
General Description from 752463
Auxiliary Pump
Loader Valve
Neutral Circuit
Lift Ram Operation
Crowd Ram Operation
Relief Valve Operation
Excavator Valve
Neutral Circuit
Operation
Bi-Restrictor Operation
Slew Operation
Slew ARV & Ant-Cav. Operation
ARV Operation
Pilot Operated ARV Operation
Pressure Reducing Sol. Valve Op.
Drive Motor Operation
Transmission Op. Neutral
Transmission Op. Forward
Transmission Problem Solving
Pumps
Removal & Replacement
Pump/Engine Coupling
Start-Up Procedure
Hydrostatic Pump up to 751011
Dismantling & Assembly
Charge Pressure Check/Adjust
Fault Finding
Hydrostatic Pump from 751012
Dismantling & Assembly
Pump Neutral Adjustment
Fault Finding
Checking for Faulty Pump or Motor
Checking Motor Leakage
Checking Joystick Lines
Auxiliary Pump (Standard Machines)
Auxiliary Pump (High-flow Machines)
Drive Motors
Removal & Replacement
Dismantling & Assembly up to 751011
Dismantling & Assembly from 751012 to 807172
Dismantling & Assembly from 807173
Loader/Excavator Circuit Problem Solving
Loader Valve
Removal & Replacement
Dismantling & Assembly
MRV and ARV’s
Removal & Replacement
Pressure Testing MRV
Pressure Testing ARV’s
Check Valve
Excavator Valve
Dismantling & Assembly
Hydraclamp Valve
Pressure Reducing Solenoid Valve
Removal & Replacement
Dismantling & Assembly
Adjusting the Valve Cartridge
Brake Valve from 752463
Servo Joysticks
Removal & Replacement
Dismantling & Assembly to 807146
Dismantling & Assembly from 807147
Rams
Typical – Dismantling & Assembly
Slew Cylinder
Hyd. Filter – Removal & Replacement
Suction Strainer – Removal & Replacement
Hydraulic Circuits
Standard m/c – Single Lever Drive Control
Up to m/c 751011
From m/c 751012 to 752462
From m/c 752463
Standard m/c – Dual Lever Drive Control
From m/c 751012 to 752462
From m/c 752463
High-flow m/c – Single Lever Drive Control
Up to m/c 751011
From m/c 751012 to 752462
From m/c 752463
High-flow m/c – Dual Lever Drive Control
From m/c 751012 to 752462
From m/c 752463
Optional Hand Tool Circuit

Section F – Transmission
Roadwheels Removal & Replacement
Wheel Hub Assembly
Up to m/c 751599
Removal & Replacement
Dismantling & Assembly
From m/c 751600
Removal & Replacement
Dismantling & Assembly

Section G – Brakes
Preparation for Towing & Winching
Up to m/c 751011
From m/c 751012

Section K – Engine
Technical Data – XUD
Technical Data – 100 Series
Technical data – 400 Series
Removal & Replacement

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