JCB Attachments Service Manual – 9803/1400-06

This workshop repair service manual PDF download for the JCB Attachments has been prepared as an aid to improve the quality of repairs by giving the serviceman an accurate understanding of the product and by showing him the correct way to perform repairs and make judgements. Make sure you understand the contents of this manual and use it to fully at every opportunity.

TABLE OF CONTENTS :

Section 1 – Introduction
Section 2 – Compactor
Section 3 – Trencher
Section 4 – Earth Drill
Section 5 – Patch Planer
Section 6 – Road Sweeper
Section 7 – Sweeper Collector
Section 8 – De Luxe Sweeper Collector
Section 9 – Silashear
Section 10 – Side Tip Shovel
Section 11 – Hi Tip Shovel
Section 12 – Drillmaster
Section 13 – Sdieshift
Section 14 – Pole Planter
Section 15 – Multihitch
Section 16 – Sweeper/Collector – Sweepster
Section 17 – Skidsteer Trencher

MANUAL SPECIFICATION :

File Format : PDF
Language : English
Printable : Yes
Searchable : Yes
Bookmarked : Yes
P/N : 9803/1400-06
Total Pages : 257

This service manual / repair manual / workshop manual PDF download contains specs, diagrams, actual real photo illustrations, and schemes. In addition to space savings, nice thing about having completly searcheble PDF files instead of a hard-printed manual is that you can use the Search feature in your PDF reader software (Adobe Acrobat) to find just what your looking for and just print out the exact pages you need or all manual easily. This is the same manual your local dealer will use when doing a repair. This is a must for the Do-It-Yourselfer! Saving Yourself $$$$$$ In Service Repair And Maintenance Costs !!!!

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More Info : http://www.sitelux.com

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Cover

Section 1 – Introduction
Introduction
Safety Notices
Safety – Yours and Other Peoples
General Safety
Operating Safety
Maintenance Safety
Travelling with the Attachment
Quick Release Couplings
Lubricants – Health and Safety
Hygiene
Storage
Waste Disposal
Handling
First Aid Oil
Spillage
Fires
Hydraulic Fluid Quality
Effects of Contamination
Cleaning Operation
Contaminant Standards
Filters
Hydraulic Oils, Filtering and Cooling
Torque Settings
Sealing and Retaining Compounds
Rams
JCB Typical Ram
Dismantling and Assembly
Priority Rams
Dismantling and Assembly

Section 2 – Compactor
General Information and Safety
Compactor Identification
Safety
Service Tools
Routine Maintenance
Lubricants
Service Schedules
Greasing
Servicing
Technical Data
Hydraulic Circuit
Regulator Valve
Description
Removal and Replacement
Dismantling and Assembly
Adjustment and Test
Hydraulic Motor
Removal and Replacement
Dismantling and Assembly
Running In
Offset Weight Assembly
Description
Removal and Replacement
Dismantling and Assembly
Rubber Mounts
Removal and Replacement
Hoses
Description
Removal and Replacement
Inspection

Section 3 – Trencher
General Information and Safety
Trencher Identification
Left Hand/Right Hand
Safety
Service Tools
Routine Maintenance
Lubricants
Service Schedules
Obtaining Replacement Parts
Greasing
Lubrication
Servicing
Technical Data
Hydraulic Circuit
Boom Assembly
Digging Chain
Extending Chain Life
Removal and Replacement
Replacing Links
Lower Boom Housing
Removal and Replacement
Digging Boom
Removal and Replacement
Dismantling and Assembly
Crumber Arm
Removal and Replacement
Dismantling and Assembly
Auger and Digging Sprocket
Removal and Replacement
Control Wheel
Removal and Replacement
Hydraulic Motor
Description
Removal and Replacement
Dismantling and Assembly
Gauge Manifold
Description
Removal and Replacement
Dismantling and Assembly
Cross Over Relief Valve Cartridge
Description
Operation
Removal and Replacement
Dismantling and Assembly
Transmission Gearbox
Dismantling and Assembly
Adjusting the Drive Chain Tension
Main Frame – Slide Frame
Side Shift and Tilt
Fault Finding

Section 4 – Earth Drill
General Information and Safety
Earth Drill Identification
Safety
Service Tools
Routine Maintenance
Lubricants
Service Schedules
Greasing
Changing the Gearbox Oil
Replacing Auger Wear Parts
Servicing
Technical Data
Hydraulic Circuit
Gearbox and Hydraulic Motor
Section 5 – Patch Planer
General Information and Safety
Patch Planer Identification
Safety
Service tools
Routine Maintenance
Lubricants
Service Schedules
Greasing and Lubrication (400II)
Greasing and Lubrication (AP 400 – 165/185)
Greasing and Lubrication (165/185 ‘E’ Series)
Pick Removal and Installation
Servicing
Technical Data
400II
AP 400 – 165/185
165/185 ‘E’ Series
Hydraulic Circuits
400II
AP 400 – 165/186
165/185 ‘E’ Series
Hydraulic Motor (400II)
Removal and Replacement
Hydraulic Motor – OMV Series 2 (AP 400 – 165/185 and 165/185 ‘E’ Series
Removal and Replacement
Drum (400II)
Removal and Replacement
Drum (AP 400 – 165/185)
Removal and Replacement
Drum (165/185 ‘E’ Series)
Removal and Replacement
Hydraulic Motor (400II)
Dismantling
Cleaning
Inspection
Repair and Replacement
Assembly
Test Procedure
Anti Cavitation Valve (400II only)
Removal and Replacement
Hydraulic Motor – OMV Series 2 (AP400 – 165/185 and 165/185 ‘E’ Series)
Dismantling
Cleaning
Inspection
Repair and Replacement
Assembly

Section 6 – Road Sweeper
General Information and Safety
Road Sweeper Identification
Safety
Service Tools
Routine Maintenance
Lubricants
Service Schedules
Greasing
Adjusting the Drive Chain Tension
Replacing the Drive Chain
Brushes
Adjusting for Wear
Renewing Brush Segments
Servicing
Technical Data
Hydraulic Circuit
Hydraulic Motor
Removal and Replacement
Dismantling and Assembly
Regulator Valve
Adjustment and Test

Section 7 – Sweeper Collector
General Information and Safety
Sweeper Collector Identification
Safety
Service Tools
Routine Maintenance
Lubricants
Service Schedules
Greasing
Adjusting the Drive Chain Tension
Replacing the Drive Chain
Brushes
Adjusting for Wear
Renewing Brush Segments
Sprinkler Kit (Optional)
Servicing
Technical Data
Hydraulic Circuit
Drive
Dismantling and Assembly
Hydraulic Motor
Removal and Replacement
Dismantling and Assembly
Sprinkler Kit (Optional)
Installing
Operation
Removal and Replacement

Section 8 – De Luxe Sweeper Collector
General Information and Safety
De-Luxe Sweeper Collector Identification
Safety
Service Tools
Routine Maintenance – General
Lubricants
Service Schedules
Routine Maintenance – Style 1
Greasing
Brush Shaft Bearings
Front Castors
Brushes
Adjusting for Wear
Renewing Segments
Routine Maintenance – Style 2
Greasing
Front and Rear Castors
Brush Shaft Bearings
Bucket Hinges
Bucket Ram Latch Mechanism
Drive Chain
Greasing and Checking Tension
Adjusting Tension
Shortening/Renewing
Brushes
Adjusting for Wear
Renewing Segments
Servicing
Technical Data
Hydraulic Circuit (Style 2)
Earlier Models
Later Models
Gutter Brush Assembly (Style 2 only) (optional)
Removal and Replacement
Dismantling and Assembly
Hydraulic Motor
Dismantling and Assembly
Sprinkler Assembly (Style 2 only) (optional)
Removal, Servicing and Replacement
Ram Latch Assembly (Style 2)
Description
Removal and Replacement
Drive – Style 2
Removal and Replacement
Brush Drive Motor – Style 1
Removal and Replacement
Dismantling and Assembly
Brush Drive Motor – Style 2
Removal and Replacement
Dismantling and Assembly
Drive – Redesigned Style 2
Removal and Replacement
Adjusting the Chain Tension

Section 9 – Silashear
General Information and Safety
Silashear Identification
Safety
Routine Maintenance
Lubricants
Service Schedules
Greasing
Ram Pivots
Shear Assembly Pivots
Servicing
Technical Data
Hydraulic Circuit and Description
Rams
Removal and Replacement
Dismantling and Assembly

Section 10 – Side Tip Shovel
General Information and Safety
Side Tip Shovel Identification
Safety
Routine Maintenance
Lubricants
Service Schedules
Greasing
Ram Pivots
Shovel Pivot
Servicing
Technical Data
Hydraulic Circuit
Rams
Removal and Replacement
Dismantling and Assembly

Section 11 – Hi Tip Shovel
General Information and Safety
Hi Tip Shovel Identification
Safety
Routine Maintenance
Lubricants
Service Schedules
Greasing
Ram Pivots
Shovel Pivot
Servicing
Technical Data
Hydraulic Circuit
Rams
Removal and Replacement
Dismantling and Assembly

Section 12 – Drillmaster
General Information and Safety
Attachment Identification
Safety
Component Identification
Carrier Machine Suitability
Augers
Installing and Removing
Routine Maintenance
Safety First
Obtaining Replacement Parts
Service Schedules
Grease
Auger Wear Parts
Replacing
Teeth and Pilot Bit
Removal and Replacement
Drive Chain Lubrication
Drive Chain Adjustment
Drive Chain
Removal and Replacement
Drive Shaft Bearing Adjustment
Servicing
Drillmaster Dismantling and Assembly
Dismantling and Assembly
Hydraulic Motor
Dismantling and Assembly

Section 13 – Sdieshift
General Information and Safety
Sideshift Identification
Safety
Routine Maintenance
Lubricants
Service Schedules
Servicing
Technical Data – RTFL Type 1
Hydraulic Circuit
Technical Data – Loadall Type 2
Hydraulic Circuit
Dismantling and Assembly
Rams
Dismantling and Assembly

Section 14 – Pole Planter
General Information and Safety
Pole Planter Identification
Safety
Routine Maintenance
Lubricants
Service Schedules
Greasing
Servicing
Technical Data
Hydraulic Circuit
Electrical Circuit (Machines to Serial No. 430000)
Wiring Diagram
Electrical Circuit (Machines from Serial No. 430001 on)
Dismantling and Assembly
Rams
Dismantling and Assembly

Section 15 – Multihitch
General Information and Safety
Multihitch Identification
Safety
Routine Maintenance
Lubricants
Service Schedules
Servicing
Technical Data
Hydraulic Circuit
Dismantling and Assembly
Rams
Removal and Replacement

Section 16 – Sweeper/Collector – Sweepster
General Information and Safety
Attachment Identification
Safety
Component Identification
Carrier Machine Suitability
Routine Maintenance
Lubricants
Service Schedules
Replacing Brush Sections
Using a Lifting Device
Without using a Lifting Device
Optional Sprinkler System
Installing
Servicing
Technical Data
Gutter Brush
Dismantling
Hydraulic Motors
Dismantling
Cleaning
Inspection and Replacement
Assembly
Stauft Hose Clamps – Drilling Dimensions

Section 17 – Skidsteer Trencher
General Information and Safety
Check List – Equipment
Safety
Attachment Identification
Component Identification
Carrier Machine Suitability
Service Tools
Digging Chain Setup
Trench Widths and Depths
Routine Maintenance
Lubricants
Service Schedules
Obtaining Replacement Parts
Greasing
Servicing
Technical Data
Trencher Assembly

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