JCB Robot 190, 1110 Skid Steer Loader Service Manual – 9803/8530-8

(S/N: 888000 Onwards)
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This workshop repair service manual PDF download for the Robot 190, 1110 JCB Skid Steer Loader has been prepared as an aid to improve the quality of repairs by giving the serviceman an accurate understanding of the product and by showing him the correct way to perform repairs and make judgements. Make sure you understand the contents of this manual and use it to fully at every opportunity.

APPLICABLE MODELS :

JCB Skid Steer Loader

JCB Robot 190 – S/N: 888000 Onwards
JCB Robot 1110 – S/N: 888000 Onwards

TABLE OF CONTENTS :

Section 1 – General Information
Section 2 – Care & Safety
Section 3 – Routine Maintenance
Section A – Attachments
Section B – Body & Framework
Section C – Electrics
Section D – Controls
Section E – Hydraulics
Section F – Transmission
Section G – Brakes
Section J – Tracks
Section K – Engine

MANUAL SPECIFICATION :

File Format : PDF
Language : English
Printable : Yes
Searchable : Yes
Bookmarked : Yes
P/N : 9803/8530 issue 8
Total Pages : 264

This service manual / repair manual / workshop manual PDF download contains specs, diagrams, actual real photo illustrations, and schemes. In addition to space savings, nice thing about having completly searcheble PDF files instead of a hard-printed manual is that you can use the Search feature in your PDF reader software (Adobe Acrobat) to find just what your looking for and just print out the exact pages you need or all manual easily. This is the same manual your local dealer will use when doing a repair. This is a must for the Do-It-Yourselfer! Saving Yourself $$$$$$ In Service Repair And Maintenance Costs !!!!

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More Info : http://www.sitelux.com

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Cover
Contents

General Information
Identifying Your Machine
Torque Settings
Service Tools
Numerical List
Body and Framework
Electrics
Hydraulics
Sealing and Retaining Compounds

Care and Safety
Safety Notices
General Safety
Operating Safety
Maintenance Safety
Safety Decals

Routine Maintenance
Fluids, Capacities and Lubricants
Lubricants – Health and Safety
Fuel System
Types of Fuel
Filling the Tank
Service Schedules
Loader Arm Safety Strut
Greasing and Oiling
Body and Framework
Cleaning Cab Interior
Checking Seat Belt Condition and Security
Electrical System
Battery Safety
Warning Symbols
Checking the Electrolyte Level
Hydraulic System
Checking the Fluid Level
Changing the Filter
Changing the High Flow Filter
Changing the Hydraulic Tank Breather
Transmission
Drive Chain Lubrication
Checking the Oil Levels
Changing the Oil
Tyres and Wheels
Inflating the Tyres
Replacing Segments of Optional Non-Inflatable Tyres
Checking the Wheel Nut Torques
Tyre Table
Engine
Air Filter
Changing the Elements
Checking the Oil Level
Changing the Oil and Filter
Draining the Fuel Sediment Bowl
Changing the Fuel Filter Element
Bleeding the Fuel System
Cooling System
Coolant Mixtures
Checking the Coolant Level
Changing the Coolant
Cleaning the Coolant Radiator and Oil Cooler
Adjusting the Alternator Belt
Fitting a New Alternator Belt
Windscreen Washer
Track Adjustment (Tracked Machines Only)

Optional Attachments
Quick Release Couplings
Connecting/Disconnecting Hoses
Shovels
General Purpose and Light Duty Shovels
6-in-1 Shovels
Pallet Forks
Manure/Silage Fork with Top Grab
Attachment Frame

Body and Framework
Seat and Pump Cover
Seat Removal and Replacement
Pump Cover Removal and Replacement
Windows
Front Window Removal and Replacement
Glazing
Cab/Canopy Door
Removal and Replacement
Cab/Canopy
Removal and Replacement
Loader Arm
Removal and Replacement
Rivet Nuts

Electrics
Technical Data
Light Bulbs
Circuit Protection
Sensing Switches
Test Methods
How to Use a Multimeter
How to Measure Voltage
How to Measure Resistance
How to Measure Continuity
How to Test a Diode or a Diode Wire
Problem Solving
Circuit Diagram
Wire Number Identification
Harness Diagrams
Harness Structure
Mainframe Harness
Panel Harness
Engine Harness
Battery Testing
Alternator
General Description
Service Precautions
Charging Circuit Check
Alternator Charging Test
Removal and Replacement
Dismantling and Assembly
Starter Motor
Starting Circuit Test
Removal and Replacement

Controls
Safety Restraint
Removal and Replacement
Manual Controls
Dismantling and Assembly – General
Manual Control Levers
Manual Control Linkage – Hand Loader Control
Manual Control Linkage – Foot Loader Control

Hydraulics
Technical Data
Descriptions
General
Transmission Pump Operation
Transmission Motor Operation
Servo Transmission Operation
Neutral
Forward
Reverse
Spin Turn to Right
High Speed (2 Speed Only)
Loader Control Valve
Neutral Circuit
Shovel Tilt
Lift Arm Raise
Lift Arm Lower
Self Level Operation
Charge Pressure Priority Valve (CPPV)
Towing/Winching
Problem Solving
Transmission
Loader Circuit
Self Levelling Valve
High-flow Circuit
Schematic Hydraulic Circuits
Servo Machines
Standard Circuit – Single lever drive control – AR & AK engine
High-flow Circuit – Single lever drive control – AR & AK engine
Standard Circuit – Dual lever drive control – AR & AK engine
High-flow Circuit – Dual lever drive control – AR & AK engine
Standard Circuit – Single lever drive control – RE & RG engine
High-flow Circuit – Single lever drive control – RE & RG engine
Standard Circuit – Dual lever drive control – RE & RG engine
High-flow Circuit – Dual lever drive control – RE & RG engine
Manual Machines
Standard Circuit – AR & AK engine
High-flow Circuit – AR & AK engine
Standard Circuit – RE & RG engine
High-flow Circuit – RE & RG engine
Circuit Diagrams
Standard Circuit – RE & RG engines
High-flow Circuit – RE & RG engines
Hydraulic Contamination
Hydraulic Fluid Quality
Effects of Contamination
Cleaning Operation
Contaminant Standards
Filters
Pressure Testing
Main Relief Valve
Charge Pressure Priority Valve
Transmission Pump
Removal and Replacement
Pump/Engine Couplings
Dismantling and Assembly
Start-Up Procedure
Loader Pump
Removal and Replacement
Dismantling and Assembly – Standard
Dismantling and Assembly – High Flow
Drive Motors – Wheeled Machines
Motor Removal and Replacement
Motor Dismantling and Assembly – 2 Speed
Motor – Dismantling and Assembly – Single Speed
Drive Motors – Tracked Machines
Motor Removal and Replacement
Motor Dismantling and Assembly
Valves
Loader Valve – Servo Machines
Removal and Replacement
Dismantling and Assembly
Loader Valve -Manual Machines
Removal and Replacement
Dismantling and Assembly
Self Levelling Valve
Removal and Replacement
Dismantling and Assembly
Two Speed (Soft Shift) Valve
Removal and Replacement
Servo Cut-off Valve
Removal and Replacement
Brake Valve
Removal and Replacement
Float Valve
Removal and Replacement
High-flow Valve
Removal and Replacement
Rams
Removal and Replacement
Loader Arm Lift Ram
Quickhitch Tilt Ram
Dismantling and Assembly
Typical Ram
Filters
Main Filter Removal & Replacement
High-flow Filter Removal & Replacement

Transmission
Description
Tyres and Wheels
Roadwheels
Removal and Replacement
Wheel Hubs
Removal and Replacement
Dismantling and Assembly
Drive Chains
Removal and Replacement
Adjustment

Brakes
Towing/Winching
Preperation for Towing/Winching
After Towing/Winching

Tracks
Description
Track Damage
Track Repair
Track
Removal and Replacement
Idler Wheels and Rollers
Removal and Replacement
Track Frame Assembly
Removal and Replacement

Engine
Technical Data
AR and AK Engine Builds
RE and RG Engine Builds
Removal and Replacement

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