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This service manual PDF download for the CM-25RT, CM-33RT & CM-40RT JLG Scissor Lifts has been prepared as an aid to improve the quality of repairs by giving the serviceman an accurate understanding of the product and by showing him the correct way to perform repairs and make judgements. Make sure you understand the contents of this manual and use it to fully at every opportunity.
APPLICABLE MODELS :
JLG CM-25RT
JLG CM-33RT
JLG CM-40RT
TABLE OF CONTENTS :
SECTION 1-SPECIFICATIONS
1-1. Capacities
1-2. Component Data
1-3. Performance Data
1-4. Torque Requirements
1-5. Lubrication
1-6. Pressure Settings
1-7. Cylinder Specifications
1-8. Major Component Weights
1-9. Relays/Circuit Breakers
SECTION 2-PROCEDURES
2-1. General
2-2. Servicing and Maintenance Guidelines
2-3. Lubrication Information
2-4. Cylinders – Theory of Operation
2-5. Valves-Theory of Operation
2-6. Oscillating Axle – Theory of Operation
2-7. Wear Pads
2-8. Tilt Alarm Switch Leveling
2-9. Cylinder Repair
2-10. Throttle Checks and Adjustments, VSG-411
2-11. Throttle Checks and Adjustments, Kohler M 18
2-12. Throttle Checks and Adjustments, Deutz
2-13. Pressure Setting Procedures
2-14. Freewheeling Feature
2-15. Oscillating Axle Bleeding Procedure
2-16. Lockout Cylinder Check
2-17. Drive Motor, 2WD and 4WD Rear
2-18. Drive Motor, 4WD Front
2-19. Spark Arrestor Muffler
2-20. Dual Fuel/LPG System
2-21. High Engine/High Drive Cutout Switch
2-22. Preventive Maintenance and Inspection Schedule
SECTION 3-TROUBLESHOOTING
3-1. General
3-2. Troubleshooting Information
3-3. Hydraulic Circuit Checks
MANUAL SPECIFICATION :
File Format : PDF
Language : English
Printable : Yes
Searchable : Yes
Part Number : 3120660
Total Pages : 72
This service manual / repair manual / workshop manual PDF download contains specs, diagrams, actual real photo illustrations, and schemes. In addition to space savings, nice thing about having completly searcheble PDF files instead of a hard-printed manual is that you can use the Search feature in your PDF reader software (Adobe Acrobat) to find just what your looking for and just print out the exact pages you need or all manual easily. This is the same manual your local dealer will use when doing a repair. This is a must for the Do-It-Yourselfer! Saving Yourself $$$$$$ In Service Repair And Maintenance Costs !!!!
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SECTION 1-SPECIFICATIONS
1-1. Capacities
1-2. Component Data
1-3. Performance Data
1-4. Torque Requirements
1-5. Lubrication
1-6. Pressure Settings
1-7. Cylinder Specifications
1-8. Major Component Weights
1-9. Relays/Circuit Breakers
SECTION 2-PROCEDURES
2-1. General
2-2. Servicing and Maintenance Guidelines
2-3. Lubrication Information
2-4. Cylinders – Theory of Operation
2-5. Valves-Theory of Operation
2-6. Oscillating Axle – Theory of Operation
2-7. Wear Pads
2-8. Tilt Alarm Switch Leveling
2-9. Cylinder Repair
2-10. Throttle Checks and Adjustments, VSG-411
2-11. Throttle Checks and Adjustments, Kohler M 18
2-12. Throttle Checks and Adjustments, Deutz
2-13. Pressure Setting Procedures
2-14. Freewheeling Feature
2-15. Oscillating Axle Bleeding Procedure
2-16. Lockout Cylinder Check
2-17. Drive Motor, 2WD and 4WD Rear
2-18. Drive Motor, 4WD Front
2-19. Spark Arrestor Muffler
2-20. Dual Fuel/LPG System
2-21. High Engine/High Drive Cutout Switch
2-22. Preventive Maintenance and Inspection Schedule
SECTION 3-TROUBLESHOOTING
3-1. General
3-2. Troubleshooting Information
3-3. Hydraulic Circuit Checks
LIST OF ILLUSTRATIONS
Relay Wiring
Lubrication Chart
Torque Chart
Tilt Alarm Switch Leveling
Throttle Adjustments, VSG-411
Precision Governor Adjustments
Throttle Adjustments, Kohler
Throttle Adjustments, Deutz
Modular Control Valve Pressure Setting Procedure
Racine 2-Stack Valve Pressure Setting Procedure
Sequence Valve Pressure Setting Procedure
Leveling Jack Valve Pressure Setting Procedure
Drive Disconnect Hub
Drive Motor, 2WD and 4WD Rear
Drive Motor, 4WD Front
High Engine/High Drive Cutout Switch
Electrical Diagram, Alarm (Descent, Motion)
Electrical Diagram, Alarm (Tilt, Travel)
Electrical Diagram, Alternator (Kohler)
Electrical Diagram, Dual Fuel (Kohler)
Electrical Diagram, Dual Fuel (Ford)
Electrical Diagram, Leveling Jacks
Electrical Diagram, Platform (Kohler and Deutz)
Electrical Diagram, Platform (Ford)
Electrical Diagram, Ground Control (Ford) W/O Engine Terminal Strip
Electrical Diagram, Ground Control (Ford) with Engine Terminal Strip
Electrical Diagram, Standard (Deutz)
Electrical Diagram, Standard (Kohler)
Electrical Diagram, Ground Controls (Standard Electric)
Electrical Diagram, Ground Controls (Factory Mutual)
LIST OF TABLES
Hydraulic Oil
Lubrication Specifications
Cylinder Specifications
Elevation System Troubleshooting
Chassis Troubleshooting
Hydraulic System Troubleshooting
Electrical System Troubleshooting
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JLG CM-25RT, CM-33RT & CM-40RT Scissor Lifts Service & Maintenance Manual (ANSI).pdf
