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This service manual PDF download for the CM-25RT, CM-33RT & CM-40RT JLG Scissor Lifts has been prepared as an aid to improve the quality of repairs by giving the serviceman an accurate understanding of the product and by showing him the correct way to perform repairs and make judgements. Make sure you understand the contents of this manual and use it to fully at every opportunity.
APPLICABLE MODELS :
JLG CM-25RT
JLG CM-33RT
JLG CM-40RT
TABLE OF CONTENTS :
SECTION 1-SPECIFICATIONS
Capacities
Component Data
Performance Data
Torque Requirements
Lubrication
Pressure Settings
Serial Number Locations
Limit Switches
Cylinder Specifications
Major Component Weights
SECTION 2-PROCEDURES
General
Servicing and Maintenance Guidelines
Lubrication Information
Cylinders – Theory of Operation
Valves – Theory of Operation
Component Functional Description
Sliding Wear Pads
Pump Coupling Lubrication
Cylinder Checking Procedures
Cylinder Removal and Installation
Cylinder Repair
Tilt Alarm Switch
Pressure Setting Procedures – Battery Powered Machine
Pressure Setting Procedures – Gasoline or Diesel Engine
Drive Pump Start-Up Procedure
Throttle Checks and Adjustments – Ford VSG411
Throttle Checks and Adjustments – Deutz F2L 1011
Oscillating Axle Lockout Cylinder Bleeding Procedure
Lockout Cylinder Check
Piston Drive Motor – Gasoline or Diesel Engine – 2WD & 4WD
Drive Motor – Battery Powered Machine – 2WD
Drive Torque Hub – 2WD/4WD Rear
Drive Torque Hub/Brake – 4WD Front
Drive Brake – 2WD/4WD Rear
Spark Arrestor Muffler
Dual Fuel/LPG System
Freewheeling Feature
Preventive Maintenance and Inspection Schedule
SECTION 3 – TROUBLESHOOTING
General
Troubleshooting Information
Hydraulic Circuit Checks
MANUAL SPECIFICATION :
File Format : PDF
Language : English
Printable : Yes
Searchable : Yes
Part Number : 3120816
Total Pages : 86
This service manual / repair manual / workshop manual PDF download contains specs, diagrams, actual real photo illustrations, and schemes. In addition to space savings, nice thing about having completly searcheble PDF files instead of a hard-printed manual is that you can use the Search feature in your PDF reader software (Adobe Acrobat) to find just what your looking for and just print out the exact pages you need or all manual easily. This is the same manual your local dealer will use when doing a repair. This is a must for the Do-It-Yourselfer! Saving Yourself $$$$$$ In Service Repair And Maintenance Costs !!!!
Instant Download means there is NO shipping costs or waiting for a CD or paper manual to arrive in the mail! You will receive this manual TODAY via Instant Download on completion of payment via our secure payment processor. We accept ALL major credit/debit cards/paypal.
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SECTION 1-SPECIFICATIONS
Capacities
Component Data
Performance Data
Torque Requirements
Lubrication
Pressure Settings
Serial Number Locations
Limit Switches
Cylinder Specifications
Major Component Weights
SECTION 2-PROCEDURES
General
Servicing and Maintenance Guidelines
Lubrication Information
Cylinders – Theory of Operation
Valves – Theory of Operation
Component Functional Description
Sliding Wear Pads
Pump Coupling Lubrication
Cylinder Checking Procedures
Cylinder Removal and Installation
Cylinder Repair
Tilt Alarm Switch
Pressure Setting Procedures – Battery Powered Machine
Pressure Setting Procedures – Gasoline or Diesel Engine
Drive Pump Start-Up Procedure
Throttle Checks and Adjustments – Ford VSG411
Throttle Checks and Adjustments – Deutz F2L 1011
Oscillating Axle Lockout Cylinder Bleeding Procedure
Lockout Cylinder Check
Piston Drive Motor – Gasoline or Diesel Engine – 2WD & 4WD
Drive Motor – Battery Powered Machine – 2WD
Drive Torque Hub – 2WD/4WD Rear
Drive Torque Hub/Brake – 4WD Front
Drive Brake – 2WD/4WD Rear
Spark Arrestor Muffler
Dual Fuel/LPG System
Freewheeling Feature
Preventive Maintenance and Inspection Schedule
SECTION 3 – TROUBLESHOOTING
General
Troubleshooting Information
Hydraulic Circuit Checks
LIST OF ILLUSTRATIONS
Torque Chart
Lubrication Chart
Serial Number Locations
Poly-Pak Seal Installation
Tilt Alarm Switch Leveling – Voltmeter Adjustment
Pressure Adjustment Locations – Battery Powered Machine
Pressure Adjustment Locations – Gasoline or Diesel Engine
Throttle Checks and Adjustments – Ford VSG411
Precision Governor Adjustments – Ford VSG411
Throttle Checks and Adjustments – Deutz F2L 1011
Piston Drive Motor – Gasoline or Diesel Engine – 2WD & 4WD
Drive Motor – Battery Powered Machine – 2WD
Drive Torque Hub – 2WD/4WD Rear
Torque Hub Carrier Timing
Drive Torque Hub/Brake – 4WD Front
Torque Hub Cover Pipe Plug Alignment
Drive Brake – 2WD/4WD Rear
Drive Hub Disconnect
Electrical Diagram – Dual Fuel (Ford Engine)
Electrical Diagram – Generator (Ford Engine)
Electrical Diagram – Generator (Deutz Engine)
Electrical Diagram – Leveling Jacks
Electrical Diagram – Overload/Tilt Interlock
Electrical Diagram – Traversing Platform
Electrical Diagram – Platform (2WD -Gasoline and Diesel Engine)
Electrical Diagram – Platform (4WD)
Electrical Diagram – Platform (Battery Powered Machine)
Electrical Diagram – Standard (Ford Engine – 2WD)
Electrical Diagram – Standard (Ford Engine – 4WD)
Electrical Diagram – Standard (Deutz Engine – 2WD)
Electrical Diagram – Standard (Deutz Engine – 4WD)
Electrical Diagram – Standard (Battery Powered Machine)
LIST OF TABLES
1-1 . Hydraulic Oil
1-2. Lubrication Specifications
2-1. Preventive Maintenance and Inspection
3-1. Elevation System Troubleshooting
3-2. Chassis Troubleshooting
3-3. Hydraulic System Troubleshooting
3-4. Electrical System Troubleshooting
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JLG CM-25RT, CM-33RT & CM-40RT Scissor Lifts Service & Maintenance Manual (CE).pdf
