Komatsu 530M Haulpak Dump Truck Shop Manual – CEBM008300

This complete service repair workshop manual PDF download for the Komatsu 530M Haulpak Dump Truck (SN: A30002 thru A30038) has easy to read text sections with top quality diagrams, pictures and illustrations. The step by step instructions show you how to fault find or complete any repair or overhaul, correctly and efficiently, saving time and avoiding costly mistakes. All specifications and tolerances are listed. Functions of components and systems are also explained.

APPLICABLE MODELS :

Serial Numbers : 530M A30002 thru A30038

TABLE OF CONTENTS :

– GENERAL INFORMATION
– STRUCTURES
– ENGINE, FUEL, COOLING AND AIR CLEANER
– ELECTRIC SYSTEM (24 VDC.NON-PROPULSION)
– TRANSMISSION AND TORQUE CONVERTER
– DRIVE AXLE, SPINDLES AND WHEELS
– SUSPENSIONS
– BRAKE CIRCUIT
– AIR SYSTEM (NO AIR SYSTEM ON THIS TRUCK)
– HYDRAULIC SYSTEM
– OPTIONS AND SPECIAL TOOLS
– OPERATOR’S CAB
– LUBRICATION AND SERVICE
– ALPHABETICAL INDEX
– SYSTEM SCHEMATICS

MANUAL SPECIFICATION :

File Format : PDF
Language : English
Printable : Yes
Searchable : Yes
Bookmarked : Yes
Product Code : CEBM008300
Total Pages : 1043

This service repair workshop manual PDF download has been prepared as an aid to improve the quality of repairs by giving the serviceman an accurate understanding of the product and by showing him the correct way to perform repairs and make judgements. Make sure you understand the contents of this manual and use it to full effect at every opportunity. This is a must for the Do-It-Yourselfer! Saving Yourself $$$$$$ In Service Repair And Maintenance Costs !!!!

This service repair workshop manual PDF download contains specs, diagrams, actual real photo illustrations, and schemes. In addition to space savings, nice thing about having completly searcheble PDF files instead of a hard-printed manual is that you can use the Search feature in your PDF reader software (Adobe Acrobat) to find just what your looking for and just print out the exact pages you need or all manual easily. This is the same Repair Service manual your local dealer will use when doing a repair.

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GENERAL INFORMATION
TRUCK COMPONENT DESCRIPTION & SPECIFICATIONS
GENERAL SAFETY AND TRUCK OPERATION
WARNINGS AND CAUTIONS
CHARTS AND TABLES
STORAGE PROCEDURES

STRUCTURES
STRUCTURAL COMPONENTS
PREPARATION
GRILLE, HOOD AND LADDERS
DECKS
CENTER DECK
RIGHT DECK AND COMPONENTS
LEFT DECK AND CAB
DUMP BODY
DUMP BODY
REMOVAL
INSTALLATION
BODY PADS
BODY GUIDES
BODY-UP RETENTION (SAFETY) CABLE
ROCK EJECTORS
FUEL TANK
FUEL TANK
REMOVAL
INSTALLATION
CLEANING
VENT
FUEL GAUGE SENDER

ENGINE, FUEL, COOLING AND AIR CLEANER
COOLING SYSTEM
RADIATOR
REMOVAL
INSTALLATION
REPAIR
HEAT EXCHANGER
REMOVAL
INSTALLATION
REPAIR
ENGINE
ENGINE
REMOVAL
INSTALLATION
DRIVE LINE ADAPTER
REMOVAL
INSTALLATION
DISASSEMBLY
ASSEMBLY
RECOMMENDED LUBRICANTS
AIR FILTRATION SYSTEM
AIR CLEANER
FILTER SERVICE INDICATOR
MAIN FILTER ELEMENT
SAFETY FILTER ELEMENT
AIR INTAKE TROUBLESHOOTING
MAIN FILTER CLEANING
PRECLEANER SECTION CLEANING

ELECTRIC SYSTEM (24VDC, NON-PROPULSION)
24VDC ELECTRIC SUPPLY SYSTEM (D02017.1)
ELECTRICAL SYSTEM DESCRIPTION
BATTERY – MAINTENANCE AND SERVICE
BATTERY CHARGING SYSTEM
GENERAL DESCRIPTION (100 AMP DELCOTRON INTEGRAL CHARGING SYSTEM)
OPERATING PRINCIPLES
ENERGIZING SPEED
RATED VOLTAGE
MAGNETIZING THE ROTOR
INTEGRAL CHARGIN SYSTEM – TROUBLESHOOTING PROCEDURES
INTEGRAL CHARGING SYSTEM REPAIR
24 VDC ELECTRIC STARTER SYSTEM (WITH PRELUB SYSTEM (D02017.2)
OPERATION
STARTERS AND PRELUB SCHEMATIC DIAGRAM
MAINTENANCE
TROUBLESHOOTING
24 VDC ELECTRIC START SYSTEM (D02017.3)
OPERATION
REMOVAL
INSTALLATION
CRANKING MOTOR TROUBLESHOOTING
DISASSEMBLY
SOLENOID CHECKS
ASSEMBLY
MAGNETIC SWITCH
24VDC ELECTRICAL SYSTEM COMPONENTS (D03016)
GENERAL TROUBLESHOOTING
CAB MOUNTED COMPONENTS
CIRCUIT BREAKER CHART
RELAY BOARDS
TRUCK INCLINATION SENSORS
LUBRICATION SYSTEM TIMER
PMC SYSTEM SWITCHES
ACCELERATOR PEDAL
24V COMPONENTS (OUTSIDE CAB)
BATTERY BOX
BATTERY EQUALIZER
BODY POSITION SENSOR SWITCHES
BODY-UP SWITCH ADJUSTMENT
HOIST LIMIT SWITCH ADJUSTMENT
SPEED SENSORS
SYSTEM CONTROLLERS
POWERTRAIN MANAGEMENT CONTROL SYSTEM (D22001)
SYSTEM DESCRIPTION
PMC SYSTEM TROUBLESHOOTING
EMERGENCY TRUCK OPERATION
PMC SYSTEM FAULT CODES TABLES
ELECTRONIC DISPLAY PANEL (EDP OR EDM)
TRANSMISSION CONTROLLER (ATC)
SUSPENSION CONTROLLER (SSP)
POWERTRAIN MANAGEMENT CONTROLLER (PMC)
PAYLOAD METER (PLM)
RETARD AND CONTROL MONITOR (RCM)
CENSE & CENTRY
POWERTRAIN MANAGEMENT CONTROLLER (PMC) – (D23001)
PMC FEATURES
LED DISPLAY
DIP SWITCH SETTINGS
NORMAL OPERATION – PMC
COMMUNICATION
TROUBLESHOOTING – PMC
PMC FAULT CODE TROUBLESHOOTING
PMC CONTROLLER LOGIC
PMC FAULT CODE LOGIC DESCRIPTION
PMC WIRING HARNESS CONNECTORS
TRANSMISSION CONTROLLER (ATC) – (D24001)
ATC CONTROLLER FEATURES
ATC CONTROLLER FEATURES
LED DISPLAY
ROTARY SWITCH SETTINGS
SHIFT CONTROL
ATC FAULT CODE TROUBLESHOOTING
ATC FAULT CODE LOGIC DESCRIPTION
TRANSMISSION CONTROLLER HARNESS CONNECTORS
ELECTRONIC DISPLAY PANEL (EDP) – (D25001)
ELECTRONIC DISPLAY PANEL
ROTARY SWITCH SETTINGS
EXTERNAL INDICATOR LAMPS
DISPLAY SELF-CHECK FUNCTION
ACTION CODE DISPLAY
ELECTRONIC DISPLAY PANEL TROUBLESHOOTING
EDP WIRING HARNESS CONNECTORS
RETARD CONTROL AND MONITOR (RCM) – (D26001)
DESCRIPTION
RCM CALIBRATION PROCEDURE
RCM FAULT CODE TROUBLESHOOTING
AUTOMATIC SUSPENSION SYSTEM
SUSPENSION SYSTEM COMPONENTS
AUTOMATIC MODE SELECTION CONTROL
SUSPENSION CONTROLLER FAULT CODE LOGIC DESCRIPTION
SUSPENSION CONTROLLER SYSTEM TROUBLESHOOTING
SUSPENSION CONTROLLER WIRING HARNESS CONNECTORS
MOM (MESSAGE FOR OPERATION AND MAINTENANCE) – (D30001)
SYSTEM CONFIGURATION
SOFTWARE
FUNCTION
MAINTENANCE INFORMATION (SCREEN HIERARCHY)
DISPLAY ABLE/DISABLE BY MACHINE STATUS
VEHICLE STATE
DISPLAY ABLE/DISABLE BY TRUCK MODEL AND OPTIONAL EQUIPMENT STATUS
SCREEN DATA
HARDWARE TROUBLESHOOTING AND MAINTENANCE
MOM SCREEN DISPLAYS – (D31001)
INITIAL MESSAGE SCREENS
s1 SERVICE MENU
s2 COMPONENT CHECK MENU
s3 MACHINE INFORMATION MENU
t1 PARAMETER SET MENU
DAD – (DATA ACQUISITION DEVICE) 0 (D32001)
INTRODUCTION
HARDWARE HOOKUP
SOFTWARE
MAINTENANCE INFORMATION (SCREEN HIERARCHY)
SCREEN DATA
REAL TIME DATA
FAULT CONDITION DATA
SNAP-SHOT DATA
MACHINE TREND DATA
MACHINE CHECK
MACHINE INFORMATION
EVENT RECORDER
PARAMETER SET
DAD SCREEN DISPLAYS – (D33001)
PASSWORD INPUT
s1 SERVICE MENU
s2 COMPONENT CHECK MENU
s3 MACHINE INFORMATION MENU
t1 PARAMETER SET MENU
REAL TIME DATA TABLES – (D34001)
ACCESSING REAL TIME DATA SCREENS

TRANSMISSION AND TORQUE CONVERTER
TORQUE CONVERTER
MAIN RELIEF VALVE
TORQUE CONVERTER RELIEF VALVE
TORQUE CONVERTER REGULATOR VALVE
LOCK-UP CLUTCH
HYDRAULIC PUMP
TRANSMISSION
LUBRICATING RELIEF VALVE
TRANSMISSION CONTROL VALVE
ECMV (ELECTRONIC CONTROL MODULATION VALVE)
ECMV REPAIR PROCEDURE
TRANSMISSION OIL FILTERS
TRANSMISSION REMOVAL
TRANSMISSION INSTALLATION
PROCEDURE FOR CENTERING THE ENGINE AND TRANSMISSION
TRANSMISSION OIL COOLER
TRANSMISSION STRAINER
REMOVAL
INSTALLATION
DRIVE SHAFTS
FRONT DRIVE SHAFT
REMOVAL
INSTALLATION
REAR DRIVE SHAFT
REMOVAL
INSTALLATION
MISCELLANEOUS COMPONENTS
TRANSMISSION CONTROLLER
TRANSMISSION RANGE SELECTOR
SENSORS & SWITCHES
TRANSMISSION/TORQUE CONVERTER TROUBLESHOOTING

DRIVE AXLE, SPINDLES AND WHEELS
TIRES AND RIMS
TIRES AND RIMS
GENERAL INFORMATION
FRONT TIRES AND RIMS
REMOVAL
INSTALLATION
REAR TIRE AND RIM
REMOVAL
INSTALLATION
TIRE MATCHING
RIM
TIRE REMOVAL
TIRE INSTALLATION
FRONT WHEEL HUB AND SPINDLE
FRONT WHEEL HUB
REMOVAL
INSTALLATION
FRONT WHEEL HUB BEARING ADJUSTMENT
SUSPENSION A-FRAME
REMOVAL
INSTALLATION
CENTER TIE ROD PIVOT
REMOVAL
INSTALLATION
FINAL DRIVE ATTACHMENTS
REAR AXLE ATTACHMENT
LOWER SIDE LINKS AND CENTER LINK
PANHARD ROD (DIAGONAL LINK)
REAR AXLE & FINAL DRIVE ASSEMBLY
REAR AXLE & FINAL DRIVE ASSEMBLY
DIFFERENTIAL OPERATION
REAR AXLE ASSEMBLY
REMOVAL
INSTALLATION
DIFFERENTIAL ASSEMBLY
REMOVAL (FROM AXLE)
INSTALLATION (IN AXLE)
DISASSEMBLY
ASSEMBLY
DIFFERENTIAL BEARING
DIFFERENTIAL GEAR ASSEMBLY
DIFFERENTIAL ASSEMBLY INSTALLATION (TO CASE)
INPUT PINION AND CARRIER ASSEMBLY
ADJUSTING TOOTH CONTACT, BACKLASH
FINAL DRIVE PLANETARIES AND WHEEL HUBS
FINAL DRIVE
CARRIER ASSEMBLY
REMOVAL
INSTALLATION
FINAL DRIVE CARRIER
FINAL DRIVE CARRIER
DISASSEMBLY
ASSEMBLY
FINAL DRIVE ASSEMBLY
FINAL DRIVE ASSEMBLY
DISASSEMBLY
ASSEMBLY

SUSPENSIONS
FRONT SUSPENSION
OPERATION
SUSPENSION OPERATION (STANDARD EQUIPMENT)
3-MODE SUSPENSION (OPTIONAL EQUIPMENT)
3-MODE SUSPENSION SYSTEM COMPONENTS
AUTOMATIC SUSPENSION CONTROLLER (ASC)
MANIFOLD VALVE
ACTUATOR
STEERING SENSOR
SUSPENSION REMOVAL
SUSPENSION INSTALLATION
DISASSEMBLY
INSPECTION
ASSEMBLY
DAMPING VALVE REPAIR
DAMPING VALVE (FIXED RATE)
DAMPING VALVE/ACTUATOR (3-MODE DAMPING RATE)
REAR SUSPENSION
OPERATION
REMOVAL
INSTALLATION
DISASSEMBLY
ASSEMBLY
SPHERICAL BEARING REPAIR
OILING AND CHARGING PROCEDURES
GENERAL
EQUIPMENT LIST
FRONT SUSPENSION
FRONT SUSPENSION OILING
FRONT SUSPENSION NITROGEN CHARGING
REAR SUSPENSION
REAR SUSPENSION OILING
REAR SUSPENSION NITROGEN CHARGING
ADJUSTING LENGTH OF FRONT AND REAR CYLINDERS

BRAKE CIRCUIT
BRAKE CIRCUIT
SERVICE BRAKE CIRCUIT
SECONDARY BRAKING AND AUTOMATIC APPLY
PARKING BRAKE CIRCUIT
BRAKE LOCK CIRCUIT
AUXILIARY CIRCUIT
RETARDING CIRCUIT
WARNING CIRCUIT
BRAKE SYSTEM ELECTICAL COMPONENTS
BRAKE CIRCUIT COMPONENT SERVICE
BRAKE VALVE
REMOVAL
INSTALLATION
DISASSEMBLY
CLEANING AND INSPECTION
ASSEMBLY
DIFFERENTIAL PRESSURE SWITCH
VALVE BENCH TEST AND ADJUSTMENT
DIFFERENTIAL PRESSURE SWITCH ADJUSTMENT
PROXIMITY SWITCH INSTALLATION AND ADJUSTMENT
RELAY VALVES
RELAY VALVE
DISASSEMBLY
CLEANING AND INSPECTION
ASSEMBLY
VALVE TEST AND ADJUSTMENT
HYDRAULIC BRAKE ACCUMULATORS
BRAKE ACCUMULATOR BLEED DOWN PROCEDURE
BRAKE ACCUMULATOR CHARGING PROCEDURE
BRAKE ACCUMULATOR REBUILD
BRAKE COOLING VALVE (BCV)
RETARDER CONTROL LEVER (STEERING COLUMN-MOUNTED)
REMOVAL
INSTALLATION
DISASSEMBLY AND ADJUSTMENT
POTENTIONMETER CHECK
ASSEMBLY
BRAKE CIRCUIT CHECKOUT PROCEDURE
BRAKE CIRCUIT CHECKOUT PROCEDURE
EQUIPMENT REQUIRED
INITIAL SYSTEM SET-UP
BRAKE SYSTEM CHECKOUT
FAILURE MODES CHECK-OUT
BRAKE CIRCUIT AND BRAKE VALVE TROUBLESHOOTING
HYDRAULIC BRAKE SYSTEM CHECKOUT PROCEDURE DATA SHEET
FRONT WET DISC BRAKES
DESCRIPTION
REMOVAL
INSTALLATION
DISC BRAKE MAINTENANCE
BRAKE DISC WEAR INDICATOR
WEAR INDICATOR SENSOR
BRAKE BLEEDING PROCEDURE
REAR WET DISC BRAKES
DESCRIPTION
DESCRIPTION
DISC BRAKE MAINTENANCE
BRAKE DISC WEAR INDICATOR
WEAR INDICATOR SENSOR
DISC BRAKE REBUILD PROCEDURE
REMOVAL AND INSTALLATION
REMOVAL
INSTALLATION
BRAKE ASSEMBLY REBUILD (FRONT AND REAR)
DISASSEMBLY
CLEANING AND INSPECTION
ASSEMBLY
FLOATING RING SEAL ASSEMBLY/INSTALLATION
PARKING BRAKE
DESCRIPTION
REMOVAL
INSTALLATION
PARKING BRAKE SPRING CYLINDER REPLACEMENT
PARKING BRAKE CHECK-OUT PROCEDURE

HYDRAULIC SYSTEM
HYDRAULIC SYSTEM
HYDRAULIC SYSTEM DESCRIPTION
HYDRAULIC COMPONENT REPAIR
HYDRAULIC TANK
FILLING INSTRUCTIONS
HYDRAULIC TANK SERVICE
REMOVAL
INSTALLATION
STRAINERS AND DIFFUSERS
HYDRAULIC TANK BREATHER
HYDRAULIC SYSTEM FLUSHING PROCEDURE
HYDRAULIC PUMPS
HYDRAULIC PUMPS
REMOVAL
INSTALLATION
PUMP REBUILD (HOIST AND BRAKE COOLING PUMPS)
TROUBLESHOOTING GUIDE
STEERING CIRCUIT
STEERING CIRCUIT OPERATION
COMPONENT DESCRIPTION
STEERING CONTROL VALVE
BLEED DOWN MANIFOLD VALVE
BLEED DOWN SOLENOID
ACCUMULATORS
HIGH PRESSURE FILTER
WARNING DEVICES
FLOW AMPLIFIER
OPERATION
STEERING/BRAKE PUMP
STEERING CONTROL VALVE
STEERING CONTROL VALVE
REMOVAL
INSTALLATION
REBUILD PROCEDURE
DISASSEMBLY
CLEANING AND INSPECTION
ASSEMBLY
STEERING CIRCUIT COMPONENT REPAIR
BLEEDDOWN MANIFOLD VALVE
FLOW AMPLIFIER VALVE
STEERING ACCUMULATORS
STEERING ACCUMULATOR CHARGING PROCEDURE
STEERING CYLINDER
STEERING/BRAKE PUMP
REMOVAL AND INSTALLATION
REMOVAL
INSTALLATION
PUMP REBUILD
DISASSEMBLY
ASSEMBLY
TROUBLESHOOTING CHART
HOIST CIRCUIT
HOIST CIRCUIT OPERATION
COMPONENT DESCRIPTION
HOIST CIRCUIT COMPONENT REPAIR
HOIST VALVE
HOIST PILOT VALVE
HOIST CYLINDERS
HYDRAULIC SYSTEM FILTERS
HIGH PRESSURE FILTER (STEERING CIRCUIT)
LOW PRESSURE FILTERS (BRAKE, HOIST & TRANSMISSION)
HYDRAULIC CHECK-OUT PROCEDURE
STEERING CIRCUIT CHECK-OUT & ADJUSTMENT PROCEDURE
STEERING COMPONENTS LEAKAGE TEST
CHECKING HOIST SYSTEM PRESSURES
HOIST RELIEF VALVE ADJUSTMENT
POWER DOWN RELIEF VALVE ADJUSTMENT

OPTIONS AND SPECIAL TOOLS
FIRE CONTROL SYSTEMS
ANSUL FIRE CONTROL – “CHECKFIRE” ELECTRIC SYSTEM (M02003)
ANSUL FIRE CONTROL SYSTEM (MANUAL) (M02004)
OPERATION
INSPECTION AND MAINTENANCE
RECHARGING PROCEDURES
WIGGINS QUICK FILL FUEL SYSTEM (M05002)
FUEL RECEIVER
TANK BREATHER VALVE
LEFT SIDE FILL
FAN DRIVE CLUTCH
SPECIAL TOOLS (M08013)
HEATER/AIR CONDITIONING SYSTEM – 134a REFRIGERANT (M09010)
ENVIRONMENTAL IMPACT
OPERATOR CAB AIR CONDITIONING
PRINCIPLES OF REFRIGERATION
MAJOR SYSTEM COMPONENTS
SYSTEM SERVICING
EVACUATING THE SYSTEM
SYSTEM TROUBLESHOOTING
PAYLOAD METER II – ON – BOARD WEIGHING SYSTEM (M20007)
TABLE OF CONTENTS
PAYLOAD METER II – GENERAL INFORMATION (M20007)
HAUL CYCLES
LIGHTS, SWITCHES, AND COMPONENTS
TIPS FOR OPERATION
EXTERNAL DISPLAY LIGHTS
THEORY OF OPERATION
BASIC DESCRIPTION
INCLINOMETER
LINKAGE FACTOR
GAIN FACTOR
BRAKE LOCK
SOURCES OF ERROR
TYPICAL DATA FROM SERVICE CHECK MODE
EXAMPLE CALCULATION OF PAYLOAD
VIEWING PAYLOAD CALCULATION INPUTS
TYPES OF DATA STORED
CYCLE DATA
ENGINE ON/OFF DATA
FAULT CODES AND WARNING DATA
ENGINE OPERATION
TOTAL PAYLOAD AND TOTAL NUMBER OF CYCLES
OTHER DATA
OPERATOR FUNCTIONS
USING THE OPERATOR LOAD COUNTER
VIEWING THE OPERATOR LOAD COUNTER
CLEARING THE OPERATOR LOAD COUNTER
DIMMING THE LIGHTS ON THE DISPLAY
INITIAL SETUP OF PAYLOAD METER
SWITCH SETTINGS
CHECKING THE OPERATOR CHECK MODE
CHECKING THE SERVICE CHECK MODE
SETTING “UP:00”
SETTING “PL:00”
CHECKING THE Gt SETTING
CHECKING THE INCLINOMETER SETTINGS
CALIBRATING A TRUCK
DISPLAY AT START-UP
SETUP AND MAINTENANCE
SETTING THE SPEED LIMIT
SETTING THE OPTION CODE
SETTING THE MACHINE I.D. CODE
SETTING THE OPERATOR I.D. CODE
SETTING THE TIME AND DATE
DOWNLOAD OF INFORMATION
DISPLAY OF FAULT CODES
CHARTS OF ERROR CODES AND OTHER INFORMATION
MONITORING INPUT SIGNALS
SERVICE CHECK MODE
UP FACTOR – PAYLOAD CALCULATION GAIN
PL MODE – LOAD CALCULATION TIMING
FINAL GEAR RATIO SELECTION
BATTERY REPLACEMENT PROCEDURE
REPLACING THE BATTERY
AFTER REPLACING THE BATTERY
SUSPENSION PRESSURE SENSOR
REMOVAL
INSTALLATION
INCLINOMETER
REMOVAL
INSTALLATION
ADJUSTMENT
PAYLOAD METER BACK PANEL
CONNECTIONS (AMP PIN IDENTIFICATION)
PAYLOAD CIRCUIT NUMBERS
PAYLOAD METER II™ RE-INITIALIZATION PROCEDURE
TROUBLESHOOTING SECTION
COMMON PROBLEMS
SUSPENSION CHARGING
SYMPTOM TABLE
MISSING BODY-UP SIGNAL
MISSING SPEED SIGNAL
F-18: ALTERNATOR R-TERMINAL, OIL PRESSURE SIGNALS
SHORTED 18V SENSOR POWER SUPPLY (930E)
FAULT TREE DIAGNOSIS
PAYLOAD LIGHTS DON’T ILLUMINATE
RED, AMBER, OR GREEN PAYLOAD LIGHTS DON’T ILLUMINATE
CONNOT DOWNLOAD – PC COMMUNICATIONS
PC COMMUNICATIONS CONFIGURATION
F.CAL: PAYLOAD METER WON’T CALIBRATE
F-20: SENSOR POWER FAULT
F-21 THRU F-28 PRESSURE SENSOR FAULTS
F-31, F-32: INCLINOMETER
BODY UP INPUT
BRAKE LOCK INPUT
SPEED SIGNAL
CONNECTORS AND PRESSURE SENSORS
REAL-TIME PAYLOAD METER II™ MONITOR PROGRAM
DATA DEFINITIONS AND COMMENTS
TRUCK STATUS AND INPUTS
MENU FUNCTIONS
USING SCOPE
LOG FILE INFORMATION
CONNECTIONS TO PAYLOAD METER II™
USING SCOPE
MONITORING INPUTS USING SCOPE
MONITORING SUSPENSION CHARGING USING SCOPE
PRESSURE SENSOR DUMMY LOADS
GAIN ADJUSTMENT WORKSHEET
CAB RADIO (M27001)

OPERATOR’S CAB
TRUCK CAB
DESCRIPTION
DESCRIPTION
PREPARATION FOR REMOVAL
REMOVAL
INSTALLATION
CAB DOOR
REMOVAL
INSTALLATION
DOOR ADJUSTMENT
DOOR JAM BOLT ADJUSTMENT
GLASS REPLACEMENT
CAB COMPONENTS
WINDSHIELD WIPER
WINDSHIELD WASHER
HEATER/AIR CONDITIONER
OPERATION
HEATER COMPONENTS
CIRCUIT BREAKERS
HEATER COIL
FAN MOTOR AND SPEED CONTROL
ACTUATORS
FILTER
HEATER/AIR CONDITIONER ASSEMBLY (EXPLODED PARTS ILLUSTRATION)
OPERATOR CAB AND CONTROLS
OPERATOR CAB AND CONTROLS
STEERING WHEEL AND CONTROLS
RETARDER CONTROL LEVER
SERVICE BRAKE PEDAL
THROTTLE PEDAL
INSTRUMENT PANEL
HEATER/AIR CONDITIONER COMPARTMENT AND CONTROLS
RETARDING CAPACITY CHART
RADIO SPEAKERS
“MOM” DISPLAY SCREEN
WARNING ALARM BUZZER
CAB RADIO
AIR CLEANER VACUUM GAUGES
PAYLOAD METER
WINDSHIELD WIPERS
CENTER CONSOLE STRUCTURE
TRANSMISSION RANGE SELECTOR
CONTROL SWITCHES
SHIFT LIMITER SWITCH
F-1 START SWITCH
HOIST CONTROL LEVER
PARKING BRAKE SWITCH
L.H. WINDOW CONTROL SWITCH
R.H. WINDOW CONTROL SWITCH
ASH TRAY
LIGHTER
PASSENGER SEAT W/SAFETY BELT
OPERATOR SEAT
INSTRUMENT PANEL AND INDICATORS
INSTRUMENT PANEL AND INDICATORS
KEYSWITCH
EMERGENCY BRAKE SWITCH
R.H. CONTROL/INDICATOR PANEL (POD)
CENTER DISPLAY PANEL
L.H. CONTROL/INDICATOR PANEL (POD)
LADDER LIGHT SWITCH
HEADLIGHT SWITCH
BACKUP/DECK LIGHTS SWITCH
ELECTRONIC DISPLAY SWITCHES
R.H. CONTROL/INDICATOR PANEL (FIGURE 5-2)
DISCUSSION OF ITEMS 1-10, FIGURE 5-2
CENTER DISPLAY PANEL
DISCUSSION OF ITEMS 1-29, FIGURE 5-3
L.H. CONTROL/INDICATOR PANEL (POD) (FIGURE 5-4)
DISCUSSION OF ITEMS 1-21, FIGURE 5-4
REAR OF OPERATOR CAB
CUMMINS ENGINE CENTRY FUEL SYSTEM DIAGNOSTICS
DETERMINING “FAULT” CODES
EXITING THE DIAGNOSTICS MODE

LUBRICATION AND SERVICE
LUBRICATION AND SERVICE (P02022)
SERVICE CAPACITIES
ANTI-FREEZE SPECIFICATIONS
TRANSMISSION OIL LEVEL CHECK
LUBRICATION CHART (OIL & GREASE SPECIFICATIONS)
10 HOURS
250 HOURS
500 HOURS
1000 HOURS
2000 HOURS
5000 HOURS
HYDRAULIC TANK SERVICE (FILLING INSTRUCTIONS)
STEERING CIRCUIT FILTER
HYDRAULIC TANK BREATHER
PERIODIC REPLACEMENT OF COMPONENT PARTS FOR SAFETY DEVICES
LINCOLN AUTOMATIC LUBRICATION SYSTEM (P03013)
LINCOLN AUTOMATIC LUBRICATION SYSTEM
SYSTEM COMPONENTS
SYSTEM OPERATION
SYSTEM PRIMING
SYSTEM CHECKOUT
PRESSURE REDUCER ADJUSTMENT
24 VDC SOLID STATE TIMER CHECK
24 VDC SOLID STATE TIMER ADJUSTMENT
INJECTORS & ADJUSTMENT
PUMP CYCLE (“FLASHER”) TIMER, INSTALLATION & ADJUSTMENT
TROUBLESHOOTING CHART
RESERVOIR FILL PROCEDURE
PREVENTIVE MAINTENANCE PROCEDURES

ALPHABETICAL INDEX

SYSTEM SCHEMATICS
HYDRAULIC SYSTEM SCHEMATIC
HYDRAULIC BRAKE SCHEMATIC
ELECTRICAL SCHEMATIC

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