This manual PDF download describes procedures for operation, handling, lubrication, maintenance, checking, and adjustment for the Komatsu D65EX-15, D65PX-15 Galeo Bulldozer (67001 and up). It will help the operator or anyone realize peak performance through effective, economical and safe machine operation and maintenance.
APPLICABLE MODELS :
Komatsu D65EX-15 – S/N : 67001 and up
Komatsu D65PX-15 – S/N : 67001 and up
TABLE OF CONTENTS :
– FOREWORD
– CONTENTS
– SAFETY
– OPERATION
– MAINTENANCE
– SPECIFICATIONS
– ATTACHMENTS, OPTIONS
– INDEX
MANUAL SPECIFICATION :
File Format : PDF
Language : English
Printable : Yes
Searchable : Yes
Bookmarked : Yes
Product Code : SEAM049901T
Total Pages : 267
This manual provides rules and guidelines which will help you use this machine safely and effectively. The precautions in this manual must be followed at all times when performing operation and maintenance.
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More Info : https://www.sitelux.com
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COVER
FOREWORD
SAFETY INFORMATION
INTRODUCTION
FRONT/REAR, LEFT/RIGHT DIRECTIONS OF MACHINE
NECESSARY INFORMATION
MACHINE SERIAL NO. PLATE AND POSITION
ENGINE SERIAL NO. PLATE AND POSITION
POSITION OF SERVICE METER
TABLE OF ENTER SERIAL NO. AND DISTRIBUTOR
CONTENTS
SAFETY
SAFETY
SAFETY LABELS
POSITIONS OF SAFETY PICTOGRAMS
SAFETY LABELS
GENERAL PRECAUTIONS
SAFETY RULES
IF ABNORMALITIES ARE FOUND
CLOTHING AND PERSONAL PROTECTIVE ITEMS
FIRE EXTINGUISHER AND FIRST AID KIT
SAFETY FEATURES
KEEP MACHINE CLEAN
INSIDE OPERATOR’S COMPARTMENT
ALWAYS APPLY LOCK WHEN LEAVING OPERATOR’S SEAT
HANDRAILS AND STEPS
MOUNTING AND DISMOUNTING
NO PEOPLE ON ATTACHMENTS
CRUSHING OR CUTTING PREVENTION
PREVENTION OF BURNS
FIRE PREVENTION
ACTION IF FIRE OCCURS
WINDOW WASHER LIQUID
PRECAUTIONS WHEN USING ROPS
PRECAUTIONS FOR ATTACHMENTS
UNAUTHORIZED MODIFICATION
SAFETY AT WORKSITE
WORKING ON LOOSE GROUND
DO NOT GO CLOSE TO HIGH-VOLTAGE CABLES
UNAUTHORIZED MODIFICATION
SAFETY AT WORKSITE
WORKING ON LOOSE GROUND
DO NOT GO CLOSE TO HIGH-VOLTAGE CABLES
ENSURE GOOD VISIBILITY
VENTILATION FOR ENCLOSED AREAS
CHECKING SIGNALMAN’S SIGNALS AND SIGNS
EMERGENCY EXIT FROM OPERATOR’S CAB
BE CAREFUL ABOUT ASBESTOS DUST
PRECAUTIONS FOR OPERATION
STARTING ENGINE
CHECKS BEFORE STARTING ENGINE
PRECAUTIONS WHEN STARTING
PRECAUTIONS IN COLD AREAS
OPERATION
CHECKS BEFORE OPERATION
PRECAUTIONS FOR MOVING MACHINE FORWARD OR IN REVERSE
PRECAUTIONS WHEN TRAVELING
TRAVELING ON SLOPES
USING BRAKES
OPERATE CAREFULLY ON SNOW
PARKING MACHINE
TRANSPORTATION
LOADING AND UNLOADING
SHIPPING
BATTERY
BATTERY HAZARD PREVENTION
STARTING WITH BOOSTER CABLE
TOWING
WHEN TOWING
PRECAUTIONS FOR MAINTENENCE
WARNING TAG
KEEP WORK PLACE CLEAN AND TIDY
APPOINT LEADER WHEN WORKING WITHOTHERS
STOP ENGINE BEFORE CARRYING OUT INSPECTION AND MAINTENANCE
TWO WORKERS FOR MAINTENANCE WHEN ENGINE IS RUNNING
PROPER TOOLS
ACCUMULATOR
NO UNAUTHORIZED PERSONNEL INTO AREA
ATTACHMENTS
WORK UNDER THE MACHINE
NOISE
PRECAUTIONS WHEN USING HAMMER
REPAIR WELDING
REMOVING BATTERY TERMINAL
PRECAUTIONS WHEN USING HIGH-PRESSURE GREASE TO ADJUST TRACK TENSION
DO NOT DISASSEMBLE RECOIL SPRING
PRECAUTION WITH HIGH-PRESSURE OIL
PRECAUTION FOR HIGH FUEL PRESSURE
HANDLING HIGH-PRESSURE HOSES
PRECAUTION FOR HIGH VOLTAGE
WASTE MATERIAL
MAINTENANCE FOR AIR CONDITIONER
COMPRESSED AIR
PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
OPERATION
GENERAL VIEW
GENERAL VIEW OF MACHINE
GENERAL VIEW OF CONTROLS AND GAUGES
EXPLANATION OF COMPONENTS
FRONT PANEL
SWITCHES
CONTROL LEVERS AND PEDALS
CIRCUIT BREAKER
FUSE
FUSIBLE LINK
ELECTRIC POWER TAKE-OUT ADAPTER
DOOR – OPEN LOCK
SASH GLASS INTERMEDIATE LOCK
DOOR POCKET
OPENING AND CLOSING ENGINE SIDE COVER
ASHTRAY
TOOL BOX
SHOVEL HOLDER
CAR STEREO, HANDLING
AIR CONDITIONER, HANDLING
ACCUMULATOR, HANDLING
OPERATION
CHECK BEFORE STARTING ENGINE, ADJUST
STARTING ENGINE
OPERATIONS AND CHECKS AFTER STARTING ENGINE
STOPPING ENGINE
MACHINE OPERATION
SHIFTING GEARS
SHIFTING BETWEEN FORWARD AND REVERSE
STEERING MACHINE
PRECAUTIONS FOR OPERATION
WORK POSSIBLE USING BULLDOZER
ADUSTING POSTURE OF WORK EQUIPMENT
PARKING MACHINE
CHECK AFTER STOPPING ENGINE
CHECK AFTER FINISHING WORK
LOCKING
TIPS FOR LONGER UNDERCARRIAGE LIFE
TRANSPORTATION
TRANSPORTATION MEANS
REMOVING CAB
PRECAUTIONS WHEN REMOVING WORK EQUIPMENT
PRECAUTIONS WHEN REMOVING ROPS
LOADING, UNLOADING WORK
LIFTING MACHINE
TRAVELING ON ROADS
COLD WEATHER OPERATION
PRECAUTIONS FOR LOW TEMPERATURE
AFTER COMPLETION OF WORK
AFTER COLD WEATHER
LONG-TERM STORAGE
BEFORE STORAGE
DURING STORAGE
AFTER STORAGE
TROUBLESHOOTING
AFTER RUNNING OUT OF FUEL
MACHINE TOWING METHOD
IF BATTERY IS DISCHARGED
OTHER TROUBLE
MAINTENANCE
GUIDE TO MAINTENANCE
OUTLINE OF SERVICE
OUTLINE OF OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC
RELATING TO ELECTRIC SYSTEM
WEAR PARTS LIST
WEAR PARTS LIST
USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE
PROPER SELECTION OF FUEL, COOLANT AND LUBRICANTS
STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS
TORQUE LIST
PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
SAFETY CRITICAL PARTS
MAINTENANCE SCHEDULE CHART
MAINTENANCE SCHEDULE CHART
SERVICE PROCEDURE
WHEN REQUIRED
CHECK, CLEAN AND REPLACE AIR CLEANER ELEMENT
CLEAN INSIDE OF COOLING SYSTEM
CHECK TRACK TENSION
CHECK AND TIGHTEN TRACK SHOE BOLTS
CHECK ELECTRICAL INTAKE AIR HEATER
REVERSE AND REPLACE END BITS AND CUTTING EDGES
CLEAN, CHECK RADIATOR FINS
CHECK, ADJUST AIR CONDITIONER
GREASE DOOR HINGE
CHECK DOOR LOCK STRIKER
REPLACE DOOR DAMPER
CHECK DOOR LATCH
CHECK WINDOW WASHER FLUID LEVEL, ADD FLUID
REPLACE WIPER BLADE
CHECK IDLER OIL LEVEL, ADD OIL
LUBRICATING UNIVERSAL JOINT
PROCEDURE FOR BLEEDING AIR IN HYDRAULIC SYSTEM
CHECK BEFORE STARTING
EVERY 50 HOURS SERVICE
DRAIN WATER, SEDIMENT FROM FUEL TANK
EVERY 250 HOURS SERVICE
LUBRICATING
GREASE EQUALIZER BAR SIDE PIN
GREASE EQUALIZER BAR CENTER PIN
CHECK OIL LEVEL IN FINAL DRIVE CASE, ADD OIL
CHECK OIL LEVEL IN HYDRAULIC TANK, ADD OIL
CHECK LEVEL OF BATTERY ELECTROLYTE
CHECK ALTERNATOR DRIVE BELT TENSION, ADJUST
CHECK, CLEAN ADDITIOAL FUEL STRAINER
CHECK BRAKE PERFORMANCE
CLEAN AIR CONDITIONER AIR FILTER (FRESH/RECIRC FILTER)
EVERY 500 HOURS SERVICE
REPLACE FUEL FILTER CARTRIDGE
CHANGE OIL IN ENGINE OIL PAN, REPLACE ENGINE OIL FILTER CARTRIDGE
REPLACE POWER TRAIN OIL FILTER ELEMENT
EVERY 1000 HOURS SERVICE
CHANGE OIL IN POWER TRAIN CASE, CLEAN STRAINERS (POWER TRAIN STRAINER, SCAVENGING PUMP STRAINER)
CHECK OIL LEVEL IN DAMPER CASE, ADD OIL
CHANGE OIL IN FINAL DRIVE CASE
CLEAN BREATHER
REPLACE CORROSION RESISTOR CARTRIDGE
CHECK ALL TIGHTENING PARTS OF TURBOCHARGER
CHECK PLAY OF TURBOCHARGER ROTOR
CHECK FOR LOOSE ROPS MOUNT BOLTS
EVERY 2000 HOURS SERVICE
CHANGE OIL IN HYDRAULIC TANK, REPLACE OIL FILTER ELEMENT
REPLACE HYDRAULIC TANK BREATHER ELEMENT
CLEAN ENGINE BREATHER ELEMENT
CHANGE OIL IN DAMPER CASE
CLEAN, CHECK TURBOCHARGER
CHECK VIBRATION DAMPER
CHECK ALTERNATOR, STARTING MOTOR
CHECK ENGINE VALVE CLEARANCE, ADJUST
CHECK INJECTOR
EVERY 4000 HOURS SERVICE
CHECK WATER PUMP
CHECK INJECTOR ASSEMBLY
CHECKING FOR LOOSENESS OF HIGH-PRESSURE CLAMP, HARDENING OF RUBBER
CHECKING FOR MISSING FUEL SPRAY PREVENTION CAP, HARDENING OF RUBBER
EVERY 8000 HOURS SERVICE
REPLACE HIGH-PRESSURE PIPING CLAMP
REPLACE FUEL SPLAY PREVENTION CAP
SPECIFICATIONS
SPECIFICATIONS
ATTACHMENTS, OPTIONS
GENERAL PRECAUTIONS
PRECAUTIONS RELATED TO SAFETY
HANDLING HYDRAULIC RIPPER
GENERAL VIEW
EXPLANATION OF COMPONENTS
OPERATION
TROUBLESHOOTING
MAINTENANCE
SPECIFICATIONS
DELUXE SEAT
HEADREST
EQUIPPING FIRE EXTINGUISHER AND FIRST- AID KIT
INDEX
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Source : Sitelux.com
