This manual PDF download describes procedures for operation, handling, lubrication, maintenance, checking, and adjustment for the Komatsu Articulated Dump Truck HM300-1 (SN: 1260 and up). It will help the operator or anyone realize peak performance through effective, economical and safe machine operation and maintenance.
APPLICABLE MODELS :
Komatsu Dump Truck HM300-1
Serial Numbers : 1260 and up
TABLE OF CONTENTS :
FOREWORD
– FOREWORD
– SAFETY INFORMATION
– INTENDED USE
– LOCATION OF PLATES, TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR
CONTENTS
SAFETY
– SAFETY
– SAFETY LABELS
– GENERAL PRECAUTIONS
– PRECAUTIONS DURING OPERATION
– PRECAUTIONS FOR MAINTENANCE
– PRECAUTIONS WITH TIRES
OPERATION
– GENERAL VIEW
– EXPLANATION OF COMPONENTS
– OPERATION
– DETERMINING AND MAINTAINING TRAVEL ROAD
– TRANSPORTATION
– COLD WEATHER OPERATION
– LONG-TERM STORAGE
– TROUBLESHOOTING
MAINTENANCE
– GUIDES TO MAINTENANCE
– OUTLINE OF SERVICE
– WEAR PARTS
– RECOMMENDED FUEL, COOLANT, AND LUBRICANT
– STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS
– PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
– MAINTENANCE SCHEDULE CHART
– SERVICE PROCEDURE
SPECIFICATIONS
INDEX
MANUAL SPECIFICATION :
File Format : PDF
Language : English
Printable : Yes
Searchable : Yes
Bookmarked : Yes
Product Code : TEN00044-03
Total Pages : 265
This manual provides rules and guidelines which will help you use this machine safely and effectively. The precautions in this manual must be followed at all times when performing operation and maintenance.
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–
COVER
FOREWORD
– FOREWORD
– SAFETY INFORMATION
– INTENDED USE
– – DIRECTIONS OF MACHINE
– LOCATION OF PLATES, TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR
– – PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE
– – ENGINE SERIAL NO. PLATE POSITION
– – SERVICE METER POSITION
– – TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR
CONTENTS
SAFETY
– SAFETY
– SAFETY LABELS
– – POSITION FOR ATTACHING SAFETY LABELS
– – SAFETY LABELS
– GENERAL PRECAUTIONS
– – SAFETY RULES
– – IF PROBLEMS ARE FOUND
– – CLOTHING AND PERSONAL PROTECTIVE ITEMS
– – FIRE EXTINGUISHER AND FIRST AID KIT
– – SAFETY FEATURES
– – KEEP MACHINE CLEAN
– – INSIDE OPERATOR’S COMPARTMENT
– – ALWAYS APPLY LOCK WHEN LEAVING OPERATOR’S SEAT
– – HANDRAILS AND STEPS
– – MOUNTING AND DISMOUNTING
– – CRUSHING OR CUTTING PREVENTION
– – PREVENTION OF BURNS
– – FIRE PREVENTION
– – ACTION IF FIRE OCCURS
– – WINDOW WASHER LIQUID
– – PRECAUTIONS WHEN USING ROPS (ROLL OVER PROTECTIVE STRUCTURE)
– – PRECAUTIONS FOR ATTACHMENTS, OPTIONS
– – UNAUTHORIZED MODIFICATION
– – SAFETY AT WORKSITE
– – WORKING ON LOOSE GROUND
– – DO NOT GO CLOSE TO HIGH-VOLTAGE CABLES
– – ENSURE GOOD VISIBILITY
– – PRECAUTIONS RELATED TO VENTILATION OF EXHAUST GAS
– – CHECKING SIGNALMAN’S SIGNALS AND SIGNS
– – EMERGENCY ESCAPE FROM OPERATOR’S CAB
– – ASBESTOS DUST HAZARD PREVENTION
– PRECAUTIONS DURING OPERATION
– – STARTING ENGINE
– – – CHECKS BEFORE STARTING ENGINE, ADJUST
– – – PRECAUTIONS WHEN STARTING
– – – PRECAUTIONS IN COLD AREAS
– – OPERATION
– – – CHECKS BEFORE STARTING OPERATION
– – – PRECAUTIONS WHEN TRAVELING IN FORWARD OR REVERSE
– – – PRECAUTIONS WHEN TRAVELING
– – – PRECAUTIONS WHEN TRAVELING ON SLOPES
– – – PRECAUTIONS WHEN OPERATING DUMP BODY
– – – PRECAUTIONS WHEN OPERATING
– – – PRECAUTIONS FOR ACCUMULATED SNOW, ICE
– – – PARKING MACHINE
– – TRANSPORTATION
– – – LOADING AND UNLOADING
– – – SHIPPING
– – BATTERY
– – – BATTERY HAZARD PREVENTION
– – – STARTING WITH BOOSTER CABLES
– – TOWING
– – – WHEN TOWING
– PRECAUTIONS FOR MAINTENANCE
– – WARNING TAG
– – KEEP WORK PLACE CLEAN AND TIDY
– – APPOINT LEADER WHEN WORKING WITH OTHERS
– – STOP ENGINE BEFORE CARRYING OUT INSPECTION AND MAINTENANCE
– – TWO WORKERS FOR MAINTENANCE WHEN ENGINE IS RUNNING
– – PROPER TOOLS
– – HANDLING SUSPENSION CYLINDER, ACCUMULATOR
– – PERSONNEL
– – WORK UNDER THE MACHINE
– – NOISE
– – PRECAUTIONS WHEN USING HAMMER
– – REPAIR WELDING
– – REMOVING BATTERY TERMINAL
– – PRECAUTIONS WITH HIGH-PRESSURE OIL
– – PRECAUTIONS FOR HIGH-PRESSURE FUEL
– – HANDLING HIGH-PRESSURE HOSES, PIPING
– – PRECAUTIONS FOR HIGH VOLTAGE
– – WASTE MATERIALS
– – MAINTENANCE OF AIR CONDITIONER
– – COMPRESSED AIR
– – PERIODIC REPLACEMENT OF SAFETY-CRITICAL PARTS
– PRECAUTIONS WITH TIRES
– – HANDLING TIRES
– – PRECAUTIONS WHEN STORING TIRE
OPERATION
– GENERAL VIEW
– – GENERAL VIEW OF MACHINE
– – GENERAL VIEW OF CONTROLS AND GAUGES
– EXPLANATION OF COMPONENTS
– – MACHINE MONITOR
– – OTHER FUNCTIONS OF MACHINE MONITOR
– – SWITCHES
– – CONTROL LEVERS AND PEDALS
– – MECHATRONICS EQUIPMENT CONTROLLER
– – BODY PIVOT PIN
– – ARTICULATE LOCK
– – DUST INDICATOR
– – FUSES
– – CAR RADIO
– – CAR STEREO
– – AIR CONDITIONER
– OPERATION
– – CHECK BEFORE STARTING ENGINE
– – STARTING ENGINE
– – OPERATIONS, CHECKS AFTER STARTING ENGINE
– – STOPPING ENGINE
– – CHECKS AFTER STOPPING ENGINE
– – MOVING MACHINE OFF (FORWARD, REVERSE), STOPPING
– – SHIFTING GEAR
– – TRAVELING DOWNHILL
– – STEERING THE MACHINE
– – OPERATION USING DIFFERENTIAL LOCK
– – LOADING OPERATIONS
– – DUMP OPERATIONS
– – CAB TILT OPERATION
– – PRECAUTIONS FOR OPERATION
– – PARKING MACHINE
– – CHECKS AFTER COMPLETION OF WORK
– – LOCKING
– – HANDLING TIRES
– DETERMINING AND MAINTAINING TRAVEL ROAD
– – DETERMINING TRAVEL ROAD
– – MAINTAINING TRAVEL ROAD
– TRANSPORTATION
– – PRECAUTIONS WHEN TRANSPORTING
– – STEPS FOR TRANSPORTATION
– – METHOD OF SECURING MACHINE
– – METHOD OF LIFTING MACHINE
– COLD WEATHER OPERATION
– – PRECAUTIONS FOR LOW TEMPERATURE
– – PRECAUTIONS AFTER COMPLETION OF WORK
– – AFTER COLD WEATHER
– LONG-TERM STORAGE
– – BEFORE STORAGE
– – DURING STORAGE
– – AFTER STORAGE
– – PRECAUTIONS BEFORE TRAVELING AFTER LONG-TERM STORAGE
– TROUBLESHOOTING
– – AFTER RUNNING OUT OF FUEL
– – METHOD OF TOWING MACHINE
– – IF BATTERY IS DISCHARGED
– – OTHER TROUBLE
MAINTENANCE
– GUIDES TO MAINTENANCE
– OUTLINE OF SERVICE
– – HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC
– – OUTLINE OF ELECTRIC SYSTEM
– WEAR PARTS
– – WEAR PARTS LIST
– RECOMMENDED FUEL, COOLANT, AND LUBRICANT
– – USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE
– – RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL
– STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS
– – TORQUE LIST
– PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
– – SAFETY CRITICAL PARTS
– MAINTENANCE SCHEDULE CHART
– – MAINTENANCE SCHEDULE CHART
– SERVICE PROCEDURE
– – INITIAL 250 HOURS SERVICE (ONLY AFTER THE FIRST 250 HOURS)
– – WHEN REQUIRED
– – – CHECK, CLEAN OR REPLACE AIR CLEANER
– – – CLEAN INSIDE OF COOLING SYSTEM
– – – CHECK LEVEL OF WINDOW WASHER FLUID, ADD FLUID
– – – CLEAN AIR CONDITIONER AIR FILTER
– – – CHECK REFRIGERANT (GAS) LEVEL
– – – CHECK DUMP BODY
– – – CHECK ELECTRIC INTAKE AIR HEATER
– – – CHECK LENGTH OF SUSPENSION CYLINDER
– – – BLEED AIR FROM FRONT BRAKE
– – – BLEED AIR FROM CENTER BRAKE
– – – CHECK PLAY OF OUTPUT COUPLING OF OUTPUT SHAFT
– – – SELECTION AND INSPECTION OF TIRES
– – – ADJUST PARKING BRAKE
– – – DRAIN WATER FROM WATER SEPARATOR
– – CHECK BEFORE STARTING
– – EVERY 50 HOURS SERVICE
– – – LUBRICATION
– – EVERY 250 HOURS SERVICE
– – – LUBRICATION
– – – CHECK DRIVE SHAFT
– – – CHECK LEVEL OF BATTERY ELECTROLYTE
– – – CHECK FAN BELT AND ALTERNATOR BELT TENSION, ADJUST
– – – CHECK AIR CONDITIONER COMPRESSOR BELT TENSION, ADJUST
– – – CHECK FRAME, A-ARM
– – – CHECK BRAKING CAPACITY OF FOOT BRAKE
– – – CHECK BRAKING CAPACITY OF RETARDER BRAKE
– – – CHECK BRAKING CAPACITY OF PARKING BRAKE
– – – CHECK WEAR OF PARKING BRAKE PADS
– – EVERY 500 HOURS SERVICE
– – – CHANGE OIL IN ENGINE OIL PAN, REPLACE ENGINE OIL FILTER CARTRIDGE
– – – REPLACE ADDITIONAL FUEL FILTER CARTRIDGE
– – – CLEAN FUEL TANK STRAINER
– – – LUBRICATION
– – – CHECK OIL LEVEL IN FINAL DRIVE CASE, ADD OIL
– – – CHECK OIL LEVEL IN DIFFERENTIAL CASE, ADD OIL
– – – CLEAN, CHECK RADIATOR FINS AND AFTER COOLER FINS
– – EVERY 1000 HOURS SERVICE
– – – REPLACE FUEL FILTER CARTRIDGE
– – – REPLACE CORROSION RESISTOR CARTRIDGE
– – – REPLACE TRANSMISSION FILTER ELEMENT
– – – CHANGE OIL IN TRANSMISSION CASE
– – – CHANGE OIL IN BRAKE OIL TANK, REPLACE BRAKE OIL FILTER ELEMENT
– – – LUBRICATION
– – – CHECK WEAR OF BRAKE DISC
– – – CHECK TIGHTENING PARTS OF TURBOCHARGER
– – – CHECK PLAY OF TURBOCHARGER ROTOR
– – EVERY 2000 HOURS SERVICE
– – – CHANGE OIL IN FINAL DRIVE CASE
– – – CHANGE OIL IN DIFFERENTIAL CASE
– – – REPLACE HYDRAULIC FILTER ELEMENT
– – – CLEAN TRANSMISSION CASE STRAINER
– – – CLEAN BREATHER
– – – CLEAN ENGINE BREATHER ELEMENT
– – – CHECK ALTERNATOR, STARTING MOTOR
– – – CHECK, ADJUST ENGINE VALVE CLEARANCE
– – – CLEAN, CHECK TURBOCHARGER
– – – CHECK INJECTOR
– – – CHECK VIBRATION DAMPER
– – EVERY 4000 HOURS SERVICE
– – – CHANGE OIL IN HYDRAULIC TANK
– – – CHECK WATER PUMP
– – – CHECK AIR COMPRESSOR
– – – CHECK FAN PULLEY AND TENSION PULLEY
– – – REPLACE INJECTOR ASSEMBLY
– – – CHECKING FOR LOOSENESS OF HIGH-PRESSURE CLAMP, HARDENING OF RUBBER
– – – CHECKING FOR MISSING FUEL SPRAY PREVENTION CAP, HARDENING OF RUBBER
– – EVERY 6000 HOURS SERVICE
– – – LUBRICATE DRIVE SHAFT
– – EVERY 8000 HOURS SERVICE
– – – REPLACE HIGH-PRESSURE PIPING CLAMP
– – – REPLACE FUEL SPRAY PREVENTION CAP
SPECIFICATIONS
– SPECIFICATIONS
INDEX
–
Source : Sitelux.com
