Komatsu HM350-1 Dump Truck Operation & Maintenance Manual (1126 and up) – PEN00045-01

This manual PDF download describes procedures for operation, handling, lubrication, maintenance, checking, and adjustment for the Komatsu Galeo Articulated Dump Truck HM350-1 (SN: 1126 and up). It will help the operator or anyone realize peak performance through effective, economical and safe machine operation and maintenance.

APPLICABLE MODELS :

Komatsu HM350-1 Galeo Articulated Dump Truck
Serial Numbers : 1126 and up

TABLE OF CONTENTS :

– FOREWORD
– SAFETY
– OPERATION
– MAINTENANCE
– SPECIFICATIONS
– ATTACHMENTS, OPTIONS
– INDEX

MANUAL SPECIFICATION :

File Format : PDF
Language : English
Printable : Yes
Searchable : Yes
Bookmarked : Yes
Product Code : PEN00045-01
Total Pages : 273

This manual provides rules and guidelines which will help you use this machine safely and effectively. The precautions in this manual must be followed at all times when performing operation and maintenance.

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COVER
FOREWORD
FOREWORD
SAFETY INFORMATION
INTENDED USE
DIRECTIONS OF MACHINE
LOCATION OF PLATES, TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR
PRODUCT IDENTIFICATION NUMBER (PIN) / MACHINE SERIAL NO. PLATE
ENGINE SERIAL NO. PLATE POSITION
SERVICE METER POSITION
TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR

CONTENTS

SAFETY
SAFETY INFORMATION
SAFETY LABELS
POSITION FOR ATTACHING SAFETY LABELS
SAFETY LABELS
GENERAL PRECAUTIONS
SAFETY RULES
IF ABNORMALITIES ARE FOUND
CLOTHING AND PERSONAL PROTECTIVE ITEMS
FIRE EXTINGUISHER AND FIRST AID KIT
SAFETY FEATURES
KEEP MACHINE CLEAN
INSIDE OPERATOR’S COMPARTMENT
ALWAYS APPLY LOCK LEAVING OPERATOR’S SEAT
HANDRAILS AND STEPS
MOUNTING AND DISMOUNTING
CRUSHING OR CUTTING PREVENTION
PREVENTION OF BURNS
FIRE PREVENTION
ACTION IF FIRE OCCURS
WINDOW WASHER LIQUID
PRECAUTIONS WHEN USING ROPS (ROLL OVER PROTECTIVE STRUCTURE)
PRECAUTIONS FOR ATTACHMENTS, OPTIONS
UNAUTHORIZED MODIFICATION
SAFETY AT WORKSITE
WORKING ON LOOSE GROUND
DO NOT GO CLOSE TO HIGH-VOLTAGE CABLES
ENSURE GOOD VISIBILITY
PRECAUTIONS RELATED TO VENTILATION OF EXHAUST GAS
CHECKING SIGNALMAN’S SIGNALS AND SIGNS
EMERGENCY ESCAPE FROM OPERATOR’S CAB
ASBESTOS DUST HAZARD PREVENTION
PRECAUTIONS DURING OPERATION
STARTING ENGINE
CHECKS BEFORE STARTING ENGINE, ADJUST
PRECAUTIONS WHEN STARTING
PRECAUTIONS IN COLD AREAS
OPERATION
CHECKS BEFORE STARTING OPERATION
PRECAUTIONS WHEN TRAVELING IN FORWARD OR REVERSE
PRECAUTIONS WHEN TRAVELING
PRECAUTIONS WHEN TRAVELING ON SLOPES
PRECAUTIONS WHEN OPERATING DUMP BODY
PRECAUTIONS WHEN OPERATING
PRECAUTIONS FOR ACCUMULATED SNOW, ICE
PARKING MACHINE
TRANSPORTATION
LOADING AND UNLOADING
SHIPPING
BATTERY
BATTERY HAZARD PREVENTION
STARTING WITH BOOSTER CABLES
TOWING
WHEN TOWING
PRECAUTIONS FOR MAINTENANCE
WARNING TAG
KEEP WORK PLACE CLEAN AND TIDY
APPOINT LEADER WHEN WORKING WITH OTHERS
STOP ENGINE BEFORE CARRYING OUT INSPECTION AND MAINTENANCE
TWO WORKERS FOR MAINTENANCE WHEN ENGINE IS RUNNING
PROPER TOOLS
HANDLING SUSPENSION CYLINDER, ACCUMULATOR
PERSONNEL
WORK UNDER THE MACHINE
NOISE
PRECAUTIONS WHEN USING HAMMER
REPAIR WELDING
REMOVING BATTERY TERMINAL
PRECAUTIONS WITH HIGH-PRESSURE OIL
PRECAUTIONS FOR HIGH-PRESSURE FUEL
HANDLING HIGH-PRESSURE HOSES, PIPING
PRECAUTIONS FOR HIGH VOLTAGE
WASTE MATERIALS
MAINTENANCE OF AIR CONDITIONER
COMPRESSED AIR
PERIODIC REPLACEMENT OF SAFETY-CRITICAL PARTS
PRECAUTIONS WITH TIRES
HANDLING TIRES
PRECAUTIONS WHEN STORING TIRE

OPERATION
GENERAL VIEW
GENERAL VIEW OF MACHINE
GENERAL VIEW OF CONTROLS AND GAUGES
EXPLANATION OF COMPONENTS
MACHINE MONITOR
OTHER FUNCTIONS OF MACHINE MONITOR
SWITCHES
CONTROL LEVERS AND PEDALS
MECHATRONICS EQUIPMENT CONTROLLER
SAFETY PIN
ARTICULATE LOCK
DUST INDICATOR
FUSES
CAR RADIO
CAR STEREO
AIR CONDITIONER
OPERATION
CHECK BEFORE STARTING ENGINE
STARTING ENGINE
OPERATIONS, CHECKS AFTER STARTING ENGINE
STOPPING ENGINE
CHECKS AFTER STOPPING ENGINE
MOVING MACHINE OFF (FORWARD,REVERSE), STOPPING
SHIFTING GEAR
TRAVELING DOWNHILL
STEERING THE MACHINE
OPERATION USING DIFFERENTIAL LOCK
LOADING OPERATIONS
DUMP OPERATIONS
CAB TILT OPERATION
PRECAUTIONS FOR OPERATION
PARKING MACHINE
CHECKS AFTER COMPLETION OF WORK
LOCKING
HANDLING TIRES
DETERMINING AND MAINTAINING TRAVEL ROAD
DETERMINING TRAVEL ROAD
MAINTAINING TRAVEL ROAD
TRANSPORTATION
PRECAUTIONS WHEN TRANSPORTING
STEPS FOR TRANSPORTATION
METHOD OF SECURING MACHINE
METHOD OF LIFTING MACHINE
COLD WEATHER OPERATION
PRECAUTIONS FOR LOW TEMPERATURE
PRECAUTIONS AFTER COMPLETION OF WORK
AFTER COLD WEATHER
LONG-TERM STORAGE
BEFORE STORAGE
DURING STORAGE
AFTER STORAGE
PRECAUTIONS BEFORE TRAVELING AFTER LONG-TERM STORAGE
TROUBLESHOOTING
AFTER RUNNING OUT OF FUEL
METHOD OF TOWING MACHINE
IF BATTERY IS DISCHARGED
OTHER TROUBLE

MAINTENANCE
GUIDES TO MAINTENANCE
OUTLINE OF SERVICE
HANDLING OIL, FUEL, COOLANT, AND PREFORMING OIL CLINIC
OUTLINE OF ELECTRIC SYSTEM
WEAR PARTS
WEAR PARTS LIST
RECOMMENDED FUEL, COOLANT, AND LUBRICANT
USE OF FUEL, COOLANT AND LUBRICANTS ACCOFDING TO AMBIENT TEMPERATURE
RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL
STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS
TORQUE LIST
PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
SAFETY CRITICAL PARTS
MAINTENANCE SCHEDULE CHART
MAINTENANCE SCHEDULE CHART
ADJEST INJECTOR
SERVICE PROCEDURE
INITIAL 250 HOURS SERVICE (ONLY AFTER THE FIRST 250 HOURS)
WHEN REQUIRED
CHECK, CLEAN AND REPLACE AIR CLEANER
CLEAN INSIDE OF COOLING SYSTEM
CHECK LEVEL OF WINDOW WASHER FLUID, ADD FLUID
CLEAN AIR CONDITIONER AIR FILTER
CHECK REFRIGERANT (GAS) LEVEL
CHECK DUMP BODY
CHECK ELECTRIC INTAKE AIR HEATER
BLEED AIR FROM FRONT BRAKE
BLEED AIR FROM CENTER BRAKE
CHECK PLAY OF OUTPUT COUPLING OF OUTPUT SHAFT
SELECTION AND INSPECTION OF TIRES
CHECK BEFORE STARTING
EVERY 50 HOURS SERVICE
LUBRICATION
EVERY 250 HOURS SERVICE
LUBRICATION
LUBRICATE DRIVE SHAFT
CHECK DRIVE SHAFT
CHECK LEVEL OF BATTERY ELECTROLYTE
CHECK ALTERNATOR BELT TENSION, ADJUST
CHECK AIR CONDITIONER COMPRESSOR BELT TENSION, ADJUST
CHECK FRAME, A-ARM
CHECK BRAKING CAPACITY OF FOOT BRAKE
CHECK BRAKING CAPACITY OF RETARDER BRAKE
CHECK BRAKING CAPACITY OF PARKING BRAKE
CHECK WEAR OF PARKING BRAKE PADS
CHECK LENGTH OF SUSPENSION CYLINDER
EVERY 500 HOURS SERVICE
CHANGE OIL IN ENGINE OIL PAN, REPLACE ENGINE OIL FILTER CARTRIDGE
REPLACE ADDITIONAL FUEL FILTER CARTRIDGE
CLEAN FUEL TANK STRAINER
LUBRICATION CAB MOUNT PIN (LEFT AND RIGHT:1 PLACE EACH)
CHECK OIL LEVEL IN FINAL FRIVE CASE, ADD OIL
CHECK OIL LEVEL IN DIFFERENTIAL CASE, ADD OIL
CLEAN, CHECK RADIATOR FINS AND AFTER COOLER FINS
CHECK FAN BELT TENSION, ADJUST
EVERY 1000 HOURS SERVICE
REPLACE FUEL FILTER CARTRIDGE
REPLACE CORROSION RESISTOR CARTRIDGE
REPLACE TRANSMISSION FILTER ELEMENT
CHANGE OIL IN TRANSMISSION CASE, CLEAN TRANSMISSION CASE STRAINER
CHANGE OIL IN BRAKE OIL TANK, REPLACE BRAKE OIL FILTER ELEMENT
LUBRICATION
CHECK WEAR OF BRAKE DISC
CHECK TIGHTENING PARTS OF TURBOCHARGER
EVERY 2000 HOURS SERVICE
CHANGE OIL IN FINAL DRIVE CASE
CHANGE OIL IN DIFFERENTIAL CASE
REPLACE HYDRAULIC FILTER ELEMENT
CLEAN HYDRAULIC TANK STRAINER
CLEAN STRAINER IN DIFFERENTIAL LOCK HYDRAULIC CIRCUIT
CLEAN BREATHER
CLEAN ENGINE BREATHER ELEMENT
CHECK ALTERNATOR, STARTING MOTOR
CHECK, ADJUST ENGINE VALVE CLEARANCE
CHECK INJECTOR
CLEAN, CHECK TURBOCHARGER
CHECK PLAY OF TURBOCHARGER ROTOR
EVERY 4000 HOURS SERVICE
CHANGE OIL IN HYDRAULIC TANK
CHECK WATER PUMP
CHECK AIR COMPRESSOR
CHECK FAN PULLEY AND TENSION PULLEY
CHECK VIBRATION DAMPER
CHECK INJECTOR
REPLACE INJECTOR ASSEMBLY
CHECKING FOR LOOSENESS OF HIGH-PRESSURE CLAMP, HARDENING OF RUBBER
CHECKING FOR MISSING FUEL SPRAY PREVENTION CAP, HARDENING OF RUBBER
EVERY 6000 HOURS SERVICE
LUBRICATE DRIVE SHAFT
EVERY 8000 HOURS SERVICE
REPLACE INJUCRTOR NOZZLE TIP
REPLACE HIGH-PRESSURE PIPING CLAMP
REPLACE FUEL SPRAY PREVENTION CAP

SPECIFICATIONS
SPECIFICATIONS

ATTACHMENTS, OPTIONS
HANDLING TACHOGRAPH (TCO20-90W)
EXPLANATION OF COMPONENTS
METHOD OF USE

INDEX

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